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Technical 12V- 6V gauge reducer question

Discussion in 'The Hokey Ass Message Board' started by scotts52, Feb 5, 2021.

  1. scotts52
    Joined: Apr 7, 2008
    Posts: 2,834

    scotts52
    Member

    Years ago I read an interesting article that said Ford (may have said other makes as well) didn't switch to 12 volt gauges until sometime in the 80s I believe. They said Ford switched to 12 volt in the cars but continued 6 volt in the gauges and that on the back of the gauges would be a little reducer. It went on to say that all you needed to do was go to a wrecking yard and find a car that matches the number of gauges you had, with a 1956-early 80s Ford car with the same number of gauges. Then just pull the one out of the junker or go to a parts store and order a new one for the exact same car. Wire it into your gauges and voila, you now have 6v gauges running on 12 volts.

    Has anyone else heard of this or done this? I did this on my 52 Merc and it seemed to work but maybe I just got lucky. I have never heard anyone else talk of this. If it's true it's super easy and inexpensive.
     
  2. Yup, it's a very common fix. The gauges in my '50 Ford are done that way, as well as a number of others I've done. Trouble free way of running 6 volt gauges in a 12 volt system.
     
  3. Here you go....

    voltage reducer.jpg

    You'll find one of these on the back of all 12v Ford instrument clusters somewhere up until at least the late '70s, the mounting bracket location may vary. This is a '64 dash. One reducer services all gauges.
     
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  4. Budget36
    Joined: Nov 29, 2014
    Posts: 15,273

    Budget36
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    I used my last one from a mid ‘70 Dodge van. Some of the later model Ford reducers were a bit different as I recall, I think they plugged in with round studs not spade connectors, or maybe I’m confusing it with the later Dodge ones?
     
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  5. scotts52
    Joined: Apr 7, 2008
    Posts: 2,834

    scotts52
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    Just seen way to many people fiddling with homemade or store bought reducers that are either ugly or bulky or both. This is the best way to remedy an age old dilemma.
     
  6. Budget36
    Joined: Nov 29, 2014
    Posts: 15,273

    Budget36
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    Plus side of using a factory reducer is you just need one for all the gauges. You swap the bulbs out for 12 ones. The aftermarket ones are “per device”.
     
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  7. F-ONE
    Joined: Mar 27, 2008
    Posts: 3,678

    F-ONE
    Member
    from Alabama

    In 1956 Ford went to 12volt gauges. It was a disaster, so in '57 they went back to the tried and true King Seely 6V units. They used this basic design through the mid 80s.
    The King Seely Gauges are very accurate. It's best to use genuine, known good senders or NOS units. They can be repaired. (Tubman-Ford Barn)....There has been some bad reports about the repro-senders.
    When you get into the 60s, use senders designed for sweep gauges. Some senders are for the gauge lights (idiot light) and will not properly run a sweep gauge. They are more or less a simple switch.

    The reducer is actually more of an interrupter. It actually does not reduce the voltage, it interrupts it. Inside of them is a little switch that trips thousands of times....thus the gauges read this reduced flow as 6V more or less.
     
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  8. topher5150
    Joined: Feb 10, 2017
    Posts: 3,753

    topher5150
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    Since I didn't have any wiring in my car when I got it I'm having a hard time trying to visualize how this all goes together.

    Sent from my moto z4 using The H.A.M.B. mobile app
     
  9. With the exception of voltmeters/ammeters/tachs, almost all electric gauges use a variable ground resistance sending unit to operate. The voltage reducer takes 12v input and 'drops' it to 6v. It doesn't actually reduce the voltage, it simply makes/breaks the circuit rapidly so that the gauge sees an 'average' of 6v. This is a common trick, the '120v' at your wall outlets actually has a peak voltage of about 180 volts, but the RMS (root mean square, and not the same as 'average') voltage is 120.

    If you look closely at the above pic, the connection with no wire on it is marked 'ign' and is input power and the other terminal is output to the gauges.
     
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  10. JeffB2
    Joined: Dec 18, 2006
    Posts: 9,665

    JeffB2
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    from Phoenix,AZ

    Step number 13 here: https://darksidersrealm.forumotion....lt-positive-ground-to-12-volt-negative-ground The original article for this dealt with a 1955 Ford years ago the regulator commonly used was early Mustang units this diagram shows how it is wired in. 1mopar440#2.jpg
     
  11. chevyfordman
    Joined: Oct 4, 2008
    Posts: 1,507

    chevyfordman
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    For around $10, Amazon sells a whole bunch of different 12v to 6volt reducers.
     
  12. squirrel
    Joined: Sep 23, 2004
    Posts: 59,867

    squirrel
    Member

    Be careful with this trick, though...it works with Ford and Mopar gauges, but not GM gauges. Something about the gauges being either thermal, or magnetic. Thermal gauges have a slow response time, so the "average" voltage regulation works ok with them. But magnetic gauges move fast, so you have to feed them a relatively constant voltage.

    side note: Hudson used 5 v gauges in the early 50s, and they have a voltage regulator like the Fords...and if you feed it 12v instead of 6v, it still works just fine.
     
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  13. Sporty45
    Joined: Jun 1, 2015
    Posts: 1,383

    Sporty45
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    So, what would you use to reduce 12 volts to 6 volts on a GM car?
     
  14. squirrel
    Joined: Sep 23, 2004
    Posts: 59,867

    squirrel
    Member

    If you need to reduce voltage, you could use an electronic reducer, such as an LM7806. consider the maximum rated current it can handle, though.
     
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  15. Sporty45
    Joined: Jun 1, 2015
    Posts: 1,383

    Sporty45
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    Just one of these?

    [​IMG]
     
  16. Malibu406
    Joined: Nov 10, 2020
    Posts: 230

    Malibu406
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    There is a real good thread on here from 2010 I think where you use the 7806 and two capacitors and a heat sink. People debate the need for capacitors, but they are cheap and easy so I made mine just like the post. The heat sink is probably debatable depending on where you glue them. If you can glue them. Again, the heat sinks are pennies for how small of a piece that you use, so why not. My gauges worked great. I believe the subject line was "how to build a voltage regulator for $3". The ones I made are likely one of the last follow ups to that post.
     
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  17. squirrel
    Joined: Sep 23, 2004
    Posts: 59,867

    squirrel
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    yes, just one of those.
     
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  18. Sporty45
    Joined: Jun 1, 2015
    Posts: 1,383

    Sporty45
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    Great, thanks ;)
     
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  19. Kiwi 4d
    Joined: Sep 16, 2006
    Posts: 3,879

    Kiwi 4d
    ALLIANCE MEMBER

    What supplier has these now. They appear more robust than a tiny electronic gizmo . We have three 1936 ford gauges we need to run on 6v. We don’t have yards full of 60s and 70s fords here to pick over. Thanks.

     
    Last edited: Nov 14, 2025
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  20. Mr48chev
    Joined: Dec 28, 2007
    Posts: 35,926

    Mr48chev
    ALLIANCE MEMBER

    12 volt to 6 volt reducer for gauges - Search

    Amazon.com : 12 volt to 6 volt reducer for gauges
    They aren't cheap but Merit Automation a seller on Ebay specializes in voltage drop reducers of different ampherages Items for sale by 72tx340 | eBay

    Now I am going to have to post a new thread with a question that will stir up the spit and whittle club.
     
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  21. Budget36
    Joined: Nov 29, 2014
    Posts: 15,273

    Budget36
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    Here’s a Google search for 1974 Ford Gauge regulator
    https://www.google.com/search?q=197...ator&ie=UTF-8&oe=UTF-8&hl=en-us&client=safari
    Our local auto parts stores carry them as well, but I haven’t looked locally in a few years.
    Just to show you still source them
     
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  22. BJR
    Joined: Mar 11, 2005
    Posts: 11,259

    BJR
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  23. squirrel
    Joined: Sep 23, 2004
    Posts: 59,867

    squirrel
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    There are different types of gauges, and some work with the Ford regulator, some work with the electronic regulator. The difference is whether the gauge is thermal, or magnetic. Fords and Mopars (and Hudsons and a few others) used thermal gauges, and need the thermal regulator like that. GM used magnetic gauges, and needs a constant voltage source like you'll get from the electronic regulator.

    tell us what you're working on?
     
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  24. BJR
    Joined: Mar 11, 2005
    Posts: 11,259

    BJR
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    Why wouldn't a thermal gauge work with an electronic regulator? A constant voltage would be like running it on a 6 volt battery, wouldn't it?
     
  25. squirrel
    Joined: Sep 23, 2004
    Posts: 59,867

    squirrel
    Member

    It might, give it a try.

    But a magnetic gauge will not work with a thermal regulator. Which is what budget36 was suggesting.
     
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  26. G-son
    Joined: Dec 19, 2012
    Posts: 1,490

    G-son
    Member
    from Sweden

    The 78 series of regulators are good, reliable, overcurrent and overheating protected (and have been around at least since the 70s), but you need to know a few things to use them successfully.

    For starters, they have a minimum voltage drop (called dropout voltage) around 2V, meaning the input voltage HAS to be at least 2V above what you get out. A 7812 12V regulator needs minimum 14V in to give 12v out. Works when the engine is running and you have >14V from the alternator, but not with the engine off and the battery closer to 12V.

    The voltage drop across the regulator in combination with the current through it heats the regulator. A little heat is fine as is, more heat requires it to be mounted to a cooling fin (and the regulator back is grounded so the cooling fin will be too, without insulation between them). If memory serves me these can handle at most something like 7W with a big cooling fin.
    The power heating them is (input voltage - output voltage) * current = watts
    (14V in - 6V out) * 1.5A = 12W
    Meaning you can't get anywhere near the maximum 1.5A output when regulating 14V to 6V even with loads of cooling.
    On the other hand, running just 0.1A it would be 0.8W to handle, and that's far easier.

    I don't know how much current gauges usually need, but it's a thing you want to keep an eye at before choosing a solution.
     
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  27. This is what I used on my '50 Olds. Think it was called a volt-a-drop or something. Ran 12v. to the starter, everything else off this thing.
    50olds.jpg
     
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