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Technical Flathead with a T5 clutch problems

Discussion in 'Traditional Hot Rods' started by 32 Dave, Sep 2, 2021.

  1. 32 Dave
    Joined: Sep 8, 2018
    Posts: 31

    32 Dave

    I installed a T5 with a 59A flathead using the Speedway conversion kit. It included a new clutch disc, pressure plate, throw out bearing, return spring and a sleeve that goes over the trans nose shaft. Everything was great for the first 200+/- miles. This weekend I took it to Goodguys in Pleasanton, @60 mile round trip. Two blocks from home something quit working and my clutch pedal was mush. Couldn’t shift while the engine was running.
    I pulled it all apart today and I can’t find any issues. All of the parts seem to be in good working order. Nothing appears broken. I put it all back together and I still have no clutch even adjusting the clutch pedal rod as far out as I can.
    I’m going to order a new throw out bearing, return spring and disc and see if that helps.
    Anyone else had a problem like this
     
  2. ERguitar
    Joined: Aug 26, 2018
    Posts: 227

    ERguitar
    Member

    Does your bellhousing have the access plate on the top? Can you access it to see inside? If so take a look inside while depressing the clutch pedal. It doesn't sound like there is a lot that can go wrong. Either your pressure plate isn't working or however you are actuating the t.o. bearing/pressure plate isn't working.
    I'd your clutch pedal hydraulic?
     
  3. Jmountainjr
    Joined: Dec 29, 2006
    Posts: 1,868

    Jmountainjr
    ALLIANCE MEMBER

    Well, it worked for awhile and then it didn't. I would want to find out what changed before throwing parts at it. Does it have manual clutch linkage, or has it been converted to hydraulic?
     
    pprather likes this.
  4. 32 Dave
    Joined: Sep 8, 2018
    Posts: 31

    32 Dave

    Manual clutch and unfortunately no access panel to look inside. We pushed on each of the three legs on the pressure plate and they seem fine. My thinking is that possibly the throw out bearing is hanging up on the sleeve that slips over the nose of the trans and not fulling engaging the pressure plate. I’m replacing the disc only because it’s not perfectly flat and has some shiny areas where it has slipped. I don’t think that has anything to do with my main problem.
     
  5. 4ty
    Joined: Jan 1, 2009
    Posts: 272

    4ty

    Make sure the 3 fingers are all at the same dimension (height).
    Paul in CT
     
    dirt t likes this.
  6. 32 Dave
    Joined: Sep 8, 2018
    Posts: 31

    32 Dave

    I found a Motor Trend article about installing a T5 to a flathead and it said the release bearing adapter sleeve needs to be driven on to the trans input shaft. My adapter sleeve slides on with no force needed. I called Speedway tech support this morning and they are sending a new adapter sleeve. The one I got may not have been made to the correct specs. My sleeve was sliding forward and back with the release bearing (throw out bearing) and possibly pressing against the clutch disc and not letting it release from the flywheel. I’m hoping that is the problem. Once I get the new sleeve installed I’ll follow up with this thread and let you know if that works.
    Thanks for your input
     
    Budget36 likes this.
  7. 32 Dave
    Joined: Sep 8, 2018
    Posts: 31

    32 Dave

    Got it fixed after several transmission installs and removals. I believe the moving adapter sleeve was the original problem. I had to press on the new adapter sleeve which shows the original one wasn't working correctly.
    I also also installed a new pressure plate and disc while I had everything apart however after the new parts were installed I couldn't get a good clutch pedal and the T5 wouldn't shift when the engine was running. The instructions with the Speedway adapter kit say that you have to cut off the counter weights on the three finger pressure plate, which I did. What the instructions fail to say is not only do you have to cut the weights off but you need to grind the bottom of the arm almost completely smooth. What happens is when you push the clutch the lower part of the arm where the weight used to be moves upward and hits the inside of the Speedway adapter bell housing stopping your clutch pedal cold and doesn't allow you to fully depress the clutch.
    The Speedway kit is a good kit and I could recommend it but make sure you grind the clutch arms down smooth after you cut off the counter weights.
     
    2Blue2 and A36fordcoolguy like this.
  8. A36fordcoolguy
    Joined: Sep 2, 2021
    Posts: 2

    A36fordcoolguy

    First of all, I would like to say hello to everyone and appreciate all your great input . I am having the same problem with my T5 to the fatty. It seems like there is no clutch pressure when I push on the foot pedal of clutch. Do you have any pictures much appreciate it.
     
  9. alchemy
    Joined: Sep 27, 2002
    Posts: 22,288

    alchemy
    Member

    As he said above, make sure the sleeve isn't sliding on the T-5 input retainer. If the sleeve slides forward, it probably keeps the pressureplate fingers from pressing far enough forward to relieve the disk pressure.
     
  10. krylon32
    Joined: Jan 29, 2006
    Posts: 10,464

    krylon32
    ALLIANCE MEMBER
    from Nebraska
    1. Central Nebraska H.A.M.B.

    Good luck with your repairs, I hope the new sleeve solves the problem. The Speedway sleeve has been hit and miss since the beginning. I get quite a few call a year with the same problem as yours, I do it differently in my kit. If you hit a wall I'll be glad to help.
     
    pprather and 2Blue2 like this.
  11. Worked fine for a while. Everything is still in place. Pedal moves full stroke but doesn't release the Clutch enough to shift. Sounds like a sheered roll pin. The one that fastens the bearing fork to the Cross shaft.
     
  12. I would think you'd be able to tell if you were actually depressing the clutch or not. If the roll-pin is sheered, then you'd feel no compression of the clutch springs. The feel alone should give you a good idea as to what to do next. On the stock cross-shaft setup it is NOT a roll-pin, but a solid, tapered steel pin.
     
    Algoma56 likes this.
  13. Pretty amazing that Speedway wants folks to hack the weights off of the clutch plate arms - on a plate they supply! That tells me that their adapter and/or kit is poorly designed.

    Think about it for a second --> they're asking their customers to hack up clutch plates - to run their system. Some or even most customers might do this correctly, while others may not.

    Also, do they recommend that the clutch plate rotational balance gets checked? Since Speedway supplies the clutch plate - they should supply the CORRECT one for the application. If it needs to be modified, then THEY should do it before shipping the kit.

    This is just asking for liability issues if there is ever a problem with a blown-up clutch plate.
     
  14. krylon32
    Joined: Jan 29, 2006
    Posts: 10,464

    krylon32
    ALLIANCE MEMBER
    from Nebraska
    1. Central Nebraska H.A.M.B.

    Bored&Stroked: I have been in the T5 to FH conversion business for 30+ years and have sold more kits than I can count. When I started I got my bell housings from Offenhauser and at that time there were only NOS or Re manufactured pressure plates available and they worked fine. Thru the years the originals became harder to get so the reproduction plates soon appeared. I got them from a manufacturing company in Tenn for many years until their wholesale cost went to over $200. I then sourced them from a local provider and that was when the problems started. Plates were being made in China and they didn't fit or work the same as an original. I then started sending my customers to Fort Wayne clutch which worked for several years. Speedway just copied the Offenhauser bell housing and the last I knew Wilcap, & H&H were getting theirs from Offy. Also Offy's wholesale cost became prohibitive even buying 50 at a time. I am currently using a private foundry and machine shop and we have done 3 redesigns and are still from time to time having clearance problems. I've done my best for my customers but for some reason the counter weights still present problem? Gary at Cornhusker Rod And Custom
     
    Last edited: Oct 16, 2023
    Algoma56 likes this.
  15. Hey Gary: I hear yah . . . the aftermarket supplier world has been a total mess since COVID (and it wasn't all that easy before!). Given the issues, one would think that the bell-housing adapter sizes (on the inside) should be expanded for more clearance. It sounds like you've already gone through this process - more than once.

    I realize that the outer areas of the adapter would have to be expanded to obtain the same casting thickness (to maintain strength), but I can't think of any dimensional reason that can't be done. Yes, patterns would need to be changed and the costs might be prohibitive (production runs, etc) - but for folks like Speedway to provide a complete "kit" and then for the customer to have to hack-away on the pressure plate they provide - makes little sense to me. It is just asking for issues to happen.

    I recently had RAM clutches make me some custom 10" Long style pressure plates - with the external weights removed and with the correct spring pressures to handle my HP requirements. They were not cheap to produce - but at least I was able to work with them to get exactly what I needed. Seems I have to do that more often than not - and spend the $$$ and deal with the lead times. Just the way it is . . .

    Ft. Wayne used to be good . . . from what I hear, not anymore . . .
     
    Algoma56 likes this.
  16. Eh-Bone
    Joined: Sep 4, 2015
    Posts: 68

    Eh-Bone
    Member

    I’m curious about this issue as I’m wanting to put a T5 in my 50’ F47.
    Is this an issue pertaining to the parts supplied and mods needed to be done to the Speedway and Offy kits or does this also happen with the Hogshead style conversion? My thinking is that there is more clearance in this style, as I have not read about these mods having to be done with this kind? Any input from people running this style or first hand knowledge would be greatly appreciated.
     
  17. nobby
    Joined: Jan 8, 2006
    Posts: 1,358

    nobby
    Member

    there are two versions of the aftermarket hogs head
    one uses the stock style cross shaft
    one uses a chevy clutch fork and a ball fulcrum
    the chevy style fork pulls to the rear to operate
     
    Eh-Bone likes this.
  18. If using the OE Ford hogs head w/adapter plate you will not have any clearance problems
     
    Eh-Bone likes this.
  19. bchctybob
    Joined: Sep 18, 2011
    Posts: 5,768

    bchctybob
    Member

    Oh boy. Next time I go down to LA I’m going to be mating my buddy’s fresh 59a to a fresh T5 using Speedway parts. Sounds like I’d better bring along some extra tools, and patience!
    I’m glad that this thread popped up.
     
  20. 1knuckle
    Joined: Nov 15, 2011
    Posts: 18

    1knuckle
    Member
    from arizona

    I just completed the conversion last night using the Speedway kit hoghead adapter, input sleeve and their t5 9 inch clutch. The instructions said that you did not have to cut off the weights if using the 9 or 10 inch clutch/PP. I used my ford pp that I bought from Fort wayne a few years back which was for the 9 inch clutch, so I left the weights alone. Last night when I started it up, and started letting out the clutch, I had a screeching noise, even though when I bolted it together on the engine on the floor, I turned the engine over with a socket to see if I had interference, and nothing revealed at that time so I put er in the roadster. Now this weekend I have to take it back out to see exactly where it is rubbing inside. It does not do it with the clutch depressed but as soon as it starts to engage it starts to squeal. Sad deal!
     
  21. I wonder if it could be the throw-out bearing. Would seem strange that you had no interference when you tested it before final installation. One thing to note is the counterweights are designed to apply additional force as the RPM increases - so maybe they extend out a bit further when running?
     
    RMR&C likes this.
  22. 1knuckle
    Joined: Nov 15, 2011
    Posts: 18

    1knuckle
    Member
    from arizona

    I used my old throw out bearing, as it seemed tighter that the one that came with the kit and it only had about 5 or 600 miles on it. Worked great with the 39 3 speed I took out a couple weeks ago. I will know this weekend when I have a chance to pull it back out to see what is squealing. Wanted to drive it to the 17th annual Valley Speed open house here in Glendale saturday, guess that won't happen now. Hopefully when I cut the weights off, if that is whats rubbing, it won't have any negative effects on the PP. I visualize the fingers moving inward as the clutch is depressed, lifting away from the hoghead, and as the clutch begins to engage the circle around the weights gets bigger, causing interference. I'm also thinking about cutting an inspection cover hole in the top so I can lube if required or see what the heck is going on in the future.
     
  23. 1knuckle
    Joined: Nov 15, 2011
    Posts: 18

    1knuckle
    Member
    from arizona


    Update: pulled engine and tranny out. Found speedway adapter plate with groove cut from flyweights. Glad I only let clutch out alittle and heard the squalling. Removed material on adapter with die grinder drum siding disk. and also ground off some of the flyweights. Now she functions just 20231112_100128.jpg fine, see shiny groove in adapter plate before blending attached 20231112_100128.jpg
     

    Attached Files:

    Last edited: Nov 16, 2023
    winduptoy and RMR&C like this.
  24. Pretty ridiculous that the PP counterweights hit the adapter on even a 9" clutch. I'd be a bit aggravated if it was me. It seems pretty simple that all they had to do was design the adapter to fit the dang passenger car clutches that came with these engines (9" and 10") - duggghhhh!

    The counterweight definitely had a purpose - to add additional clamping force as the RPMs increased. This offsets the need for heavier springs in the PP and additional force required to push the clutch in. If the springs are heavy enough for the HP/Torque levels that the engine generates, then it won't slip -- if not, then it might. You'll find out!
     
    Last edited: Nov 16, 2023
  25. BJR
    Joined: Mar 11, 2005
    Posts: 11,039

    BJR
    Member

    I would think that grinding the weights off of the PP would throw it out of balance and cause a vibration. Plus you loose the added clamping force of the weights designed into the PP.
     
    Bill Whitehurst likes this.
  26. 1knuckle
    Joined: Nov 15, 2011
    Posts: 18

    1knuckle
    Member
    from arizona


    Yes, I was aggravated but what can you do, should have read more articles. This has been going on since 2015 based on the past threads, and they have not changed the design or casting. I actually saw a motor trend article where the guy just lopped off the weights completely and said it was ok. I attempted to blend the 3 weights uniform and measured with a caliper to keep them pretty close to the same size. Time will tell as I am running break lines this weekend. The little flathead doesnt make alot of horsepower, if it slips I will have to pull it out and go to the next level. I read now that there is another PP available just for this reason. 3 finger style without weights but heavier springs. Fingers crossed that it will be good, maybe just no burnouts :-]
     
    Last edited: Nov 16, 2023
  27. BJR
    Joined: Mar 11, 2005
    Posts: 11,039

    BJR
    Member

    Maybe you could do a clutch burnout!:D
     
  28. Jeff34
    Joined: Jun 2, 2015
    Posts: 1,188

    Jeff34
    Member

    Can you elaborate on this? I need to replace my '51 Merc Pressure Plate and Clutch Disc. I contacted Ft. Wayne and they are saying they can have it refurbed in a few days.
     
  29. wuga
    Joined: Sep 21, 2008
    Posts: 695

    wuga
    Member

    If you are running a 10" with the counter weights, The 10.5 uses the same mounting bolt holes to the flywheel and has no counter weights for better clearance. I haven't tried that yet, but have read it several places. Am I wrong?
    Warren
     
  30. 29Sleeper
    Joined: Oct 25, 2023
    Posts: 406

    29Sleeper
    Member
    from SoCal

    I expect that if you take a look at his web page or catalog the lawyers will have put in a CYA disclaimer that says you as the customer have the final say on deciding if the part fits your needs and accept any and all liability for using it.

    BTW I'm told a Ford Tractor clutch does not have the weights - it comes in 9" or 10" versions.
     

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