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Technical Building a 1926/27 Model T Pickup Bed From Scratch, Measurements Needed !

Discussion in 'Traditional Hot Rods' started by chev34ute, Feb 26, 2023.

  1. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    Hey Guys.

    I picked up a bunch of 26/27 Roadster panels over NYE including a bun panel, tulip panel and deck lid inner skin, with the intention of using them as patterns to fabricate a whole new body from the cowl back.

    As I already have two roadster cowls, the plan is to build up the second cowl into a roadster pickup.

    I figured the money from the sale would allow me to purchase the remaining turtle deck panels or even a cheap fibreglass one, I can use for patterns to complete the body.

    After studying a few google images, I have devised simple plan to fabricate my own pickup bed. It won’t be a perfect replica of an original but it will be as close as I can get.
    C9FAD5AD-D4C9-4678-BB23-320200BB03FA.jpeg
     
    Last edited: Feb 27, 2023
  2. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    The plan is as follows:

    Use 1x2 Rectangular Hollow Sections for the stake bed framing.
    Use 1x2 Rectangular Hollow Sections for the tailgate perimeter frame.
    Use 18 Gauge Cold Rolled Steel for the bed sides and front and tailgate skin.

    To offset the fact that 18 gauge steel is less structurally sound, I will be making the sides in two sections with flanged edges that will bolt together along the centre and doing a similar thing for the tailgate.

    I have access to a slip roll, bend brake and electric guillotine at work as well as an electric bead roller in my home work shop to create the rectangular swages.
     
    Last edited: Feb 27, 2023
  3. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    I’m looking for someone with access to an original bed I can get measurements of the following areas.

    The width of the bed taken from the inside.
    F4FAAE2B-F95F-4852-BA2C-CA404BC245C0.jpeg
     
  4. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    The depth of the bed, taken from the centre of the first measurement to the bed floor.
    19FD8C5B-D168-4F70-B11C-EC006235A254.jpeg
     
    osage orange likes this.
  5. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    The width and length of the open section, the floor boards fasten to.
    0B56F431-926D-4D00-AB34-B2CE9D920322.jpeg
     
    osage orange likes this.
  6. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    The final ones are:

    The depth of the front panel from the top to the floor boards.

    The width of the folds running along the tops of the sides.

    The width of the metal strip that sits between the floor boards and the inside of the tail gate.
    820FBCA6-A93A-4C25-BB05-D1293F1EB988.png
     
  7. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    Any help is appreciated.
     
  8. dirt t
    Joined: Mar 20, 2007
    Posts: 5,387

    dirt t
    Member

    Bumper
     
    dana barlow likes this.
  9. rusty valley
    Joined: Oct 25, 2014
    Posts: 4,315

    rusty valley
    Member

    I've got a few boxes, but they are full of snow, and I would need snow shoes to get to them at the moment.
     
  10. Glenn Thoreson
    Joined: Aug 13, 2010
    Posts: 1,017

    Glenn Thoreson
    Member
    from SW Wyoming

    I have a really good bed but like rusty valley I can't get to it due to snow.
     
  11. Blake 27
    Joined: Apr 10, 2016
    Posts: 1,552

    Blake 27

    My original 27 rear bed panel that I replaced with a Model A piece. The only difference is the T had a battery box.
    The tailgates are also identical. Both these are available in quality reproductions if you can't find good originals. My bed was shortened in 1957 so I don't have an original dimension.

    1.JPG 2.JPG 3.JPG 4.JPG 6.JPG
     
  12. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    dana barlow likes this.
  13. MTM
    Joined: Nov 13, 2021
    Posts: 5

    MTM
    Member

    Sorry for bringing a year dead post back to life but Ive been working diligently on rebuilding a T bed for a 26/27 cut down touring. I can provide any measurements you need.
     
    LCGarage likes this.
  14. GT40David
    Joined: Sep 18, 2024
    Posts: 23

    GT40David

    Any photos of the 26/27 T bed you are building.
     
  15. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    It’s not mine but a local Rodder is building a 29 Model A Roadster Pickup, and this is the bed he’s building for it. I’ve been getting plenty of ideas from him.
    D3BEAE89-AA50-4496-86D1-B18ACD41155E.jpeg A7B7ECB1-BB3A-4297-AF23-0EA779FB43F7.jpeg CC099195-890B-4727-8942-7D249C9B1B62.jpeg D1998222-83C8-482E-94C3-F671AB7C8A73.jpeg
     
    osage orange, cactus1 and Outback like this.
  16. F-ONE
    Joined: Mar 27, 2008
    Posts: 3,672

    F-ONE
    Member
    from Alabama

    [​IMG]

    Lang’s has a wood bed kit.
    This one is pretty fancy.
    A very simple and pleasing plank and iron strap bed can be made and used until you figure a steel bed out.
    Plank beds were quite common on Roadsters, TTs and tourings converted to trucks.
     
    Bandit Billy likes this.
  17. evintho
    Joined: May 28, 2007
    Posts: 2,562

    evintho
    Member

  18. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    There’s no need to use Chevy Van hoods. I made up the one on the left from flat sheet after taking a pattern from the original one on the right. I used an English Wheel, Bead Roller and Shrinker Stretcher.
    BBBE5345-6C5F-4D20-9C50-682D78D8D6D2.jpeg D86B0B00-B7DE-42B7-9DEC-52F8635AB555.jpeg
     

    Attached Files:

  19. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    More Measurements from last week around the stake bed pockets, tailgate and front panel. The first one is the rear one.
    1F8707E9-E334-4FE3-B4EF-CF24560C9E6C.jpeg C5C49CD9-8C03-4F82-A7BD-3152CA2EA3B7.jpeg 5CBE1F38-7437-40C7-BF07-61293C15EDCC.jpeg
     
    Last edited: Nov 29, 2024
  20. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    Hey Guys.

    I spent the morning cutting and sticking cereal boxes together to make up the blanks for the tailgate and front panel. Then I went down to visit my local rod shop to see where he was with his roadster pickup project.

    He was gifted another roadster pickup a few weeks ago and to my surprise he had swapped the beds over. The bed he had fabricated is now sitting on the other roadster pickup.

    I used the bed he fabricated as a guide to making up my templates and once I got them done, I moved onto the tailgate.
    D2336291-1472-4F23-AC64-605572077444.jpeg
     
    Deutscher likes this.
  21. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    I was going to take patterns from the tailgate when he informed me he had an original tailgate. It turns out, he’s had the tailgate for years and it was this one he used to make up the one on the bed he fabricated.
    84356071-92AD-457B-9BC3-36BD87954127.jpeg
     

    Attached Files:

  22. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    So I took the blank pattern I had created and placed it over the inside of the original tail gate and began tracing out the radius and marking out the bolt holes for the hinges. To save time, I marked the halfway point on the tail gate with engineers chalk and folded the pattern over so I only needed to trace once side. I made three of the patterns in two halves that were stuck together to all them to fold in half.
    61C9A0BC-C23C-484B-91F7-94610632D8B9.jpeg
     
    Last edited: Nov 30, 2024
    Deutscher likes this.
  23. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    The small rectangular pattern above, is the inside measurement of the swage that sits between the hinges.
    3714ED18-6499-4068-8132-54990B80F998.jpeg
     
    Deutscher likes this.
  24. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    The other pattern I took was of the front panel. I accidentally cut the upper half off before I made this one, but I wrote down the dimensions of the missing sections. I also wrote the the dimensions of the depth and spacing of the swages.
    6E8BA9B0-732F-4E79-B00E-8B8069D577D5.jpeg
     
  25. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    I also have floor plans to go off.
    DAC0206A-B22C-474C-AB55-EFE760E7F3CC.jpeg
     
  26. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    I’m not sure, I will go to the trouble of making a hardwood floor, it’s labor intensive and expensive, but I will take those dimensions and visit my local lumber hard to see if they can cut up the equivalent out of a one inch thick piece of ply with cutouts for the battery door and hump plate. This will then become the jig for the sides and front.
     
  27. chev34ute
    Joined: Nov 13, 2011
    Posts: 1,505

    chev34ute
    Member

    Before I do any of that, I want to get the tailgate made up. The first pickup bed will be the junk one. I’m using sheet metal I have salvaged from work or my local scrapyard to make it up.

    I do have two sheets of very nice 18 gauge steel, one of which is zinc anneal. Only once the junk bed is complete and sitting squarely on the plywood base with a fully functioning tailgate will I consider using the zinc anneal.
     

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