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Technical Case hardened slotted nut source

Discussion in 'Traditional Hot Rods' started by tarheelrodr, Oct 28, 2025 at 7:23 PM.

  1. tarheelrodr
    Joined: Feb 6, 2007
    Posts: 215

    tarheelrodr
    Member

    I know, a bit of an odd post but I’ve got a situation with a stripped rear axle threads on my 34 banjo rear. I know I should replace the axle and I have a spare but I just got my pickup on the road and I am not feeling it to tear it all apart just yet.

    The threads on this axle were a little suspect when I put it together but had a buddy who used his thread file on it to clean it up. I thought it would be fine until Sunday when I decided to re-torque both axles nuts after clocking my first 130 miles. It won’t torque more than 50 ft lbs so I added a drum retainer for safety’s sake.

    so my plan is tap the threads down one size to 9/16-18” but I cannot source online any case hardened slotted nuts this size.

    Any one have an online source for such a fastener? Did Ford use this size nut? If so what’s the part number?

    thanks
     
  2. squirrel
    Joined: Sep 23, 2004
    Posts: 59,732

    squirrel
    Member

    814-065

    Why hardened?
     
    alanp561 likes this.
  3. squirrel
    Joined: Sep 23, 2004
    Posts: 59,732

    squirrel
    Member

  4. tarheelrodr
    Joined: Feb 6, 2007
    Posts: 215

    tarheelrodr
    Member

    well grade 5 nor 8 provide the torque spec required over 200 ft lb. Guess I could go with grade 8 which can be torques to 170.
     
  5. squirrel
    Joined: Sep 23, 2004
    Posts: 59,732

    squirrel
    Member

    if you make the thread on the axle smaller, you probably won't be able to tighten it to 200 ft lbs, will you?
     
  6. squirrel
    Joined: Sep 23, 2004
    Posts: 59,732

    squirrel
    Member

    get a lug nut, 611-125 or similar, and cut your own slots into the beveled side?
     
  7. rusty valley
    Joined: Oct 25, 2014
    Posts: 4,312

    rusty valley
    Member

    One of these might help, it restores threads from the inside out. Really, you need to replace the axle, 50 lb torque aint gonna work. 4B24C3FE-14B3-46D1-B010-1FFBFB5F6B1A.jpeg
     
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  8. 31 Coupe
    Joined: Feb 25, 2008
    Posts: 527

    31 Coupe
    Member

    Case hardening steel is usually 8620 which only has 0.2% Carbon and would be around 60Rc x ~0.010" deep, so it doesn't offer any extra tensile strength over a #8 nut.
    If anything, it would be very brittle.
     
  9. Toms Dogs
    Joined: Dec 16, 2005
    Posts: 1,015

    Toms Dogs
    Member
    from NJ

  10. tarheelrodr
    Joined: Feb 6, 2007
    Posts: 215

    tarheelrodr
    Member

    used one of those thread files already to clean up the threads before I****embled the rear. Thanks

    the only reason I say case hardened is I read somewhere that the original Ford 5/8” nut is.
     
  11. squirrel
    Joined: Sep 23, 2004
    Posts: 59,732

    squirrel
    Member

    It might be more important that it have a larger hex and be thicker than a normal nut.
     
    rusty valley likes this.
  12. Joe H
    Joined: Feb 10, 2008
    Posts: 1,838

    Joe H
    Member

    Not sure if you have the room, but a coupler nut would engage a lot more of the threads. Mc Master-Carr lists grade 8 coupler nuts.
     
  13. squirrel
    Joined: Sep 23, 2004
    Posts: 59,732

    squirrel
    Member

    that's when a lathe comes in handy, to make a larger part the right size to fit what you're working on
     
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  14. 1971BB427
    Joined: Mar 6, 2010
    Posts: 9,789

    1971BB427
    Member
    from Oregon

    The best nuts and threads around in 9/16"-18 might not be able to torque to 200 ft. lbs.
     
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  15. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,251

    Johnny Gee
    Member
    from Downey, Ca

    Clear “case” of a “hard” headed “nut” philosophy. :)

    Just swap out the axle and be done with it. Really, it’s not a like your 100 miles away from home and a quick get me by is required.
     
  16. tarheelrodr
    Joined: Feb 6, 2007
    Posts: 215

    tarheelrodr
    Member

    Just looked up my old thread where I mentioned the spare axle is one of the “made in Argentina” ones. I discovered I mentioned in that post that it would not fit inside the diff housing.

    so now, once again, the search is now on for a good used axle. Let me know if you got one..!!
     
  17. earlymopar
    Joined: Feb 26, 2007
    Posts: 1,767

    earlymopar
    Member

    "The best nuts and threads around in 9/16"-18 might not be able to torque to 200 ft. lbs."

    Bingo!
     
  18. ekimneirbo
    Joined: Apr 29, 2017
    Posts: 5,283

    ekimneirbo
    Member
    from Brooks Ky

    Not sure what you are saying here. In order to downsize to a 9/16 thread on the axle you would have to remove the axle and turn the diameter down to 9/16........then either chase a new thread on a lathe or try to use a thread die to chase a new thread. In either case, the axle would have to be removed to machine the new diameter on it. 9/16 Threads are not as common as most other thread sizes. Locating a castle nut with that size thread could be difficult. I saw 2 sources on Ebay, both Chinese.

    I would not recommend doing what you are talking about. I'd just put the other axle in place and use the correct size castellated nut. You might put a little locktite on the threads before you torque the nut. If you ever have to remove it again and the locktite resists, a little deftly applied heat will destroy the locktite.

    If I'm not understanding your problem correctly, then I apologize in advance.:)
     
    31 Coupe likes this.
  19. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,460

    Ebbsspeed
    ALLIANCE MEMBER

    A 15mm bolt is slightly smaller than 5/8 inch but larger than 9/16 inch. Might let you put a little more torque on the nut.

    And before there is any poo-poo thrown about bringing a metric measurement into the discussion, please remember that most of us use 14 x 1.25 mm spark plugs.
     
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  20. tarheelrodr
    Joined: Feb 6, 2007
    Posts: 215

    tarheelrodr
    Member

    I think what I am saying is to downsize threads as a temporary fix until I can find a replacement. Once I down size threads, use a modified lug nut by cutting slots in it and see if I can torque it down to about 150 ft lb.

    Really just to see if this works. Today, I did downsize the threads by hand, no lathe just slow and lots of cutting oil. Threads on this “test” axle were very thin on the end of the axle so die cut very well.

    the only usable axle I have on hand is an Argentinian one, that I understand is junk, plus it needs to be machined to fit.
     
  21. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 3,789

    19Eddy30
    Member
    from VA

    Also look into NAS Bolt & Nut,
    Aviation and Aerospace , industrial for more exotic Fasteners and hardware Not just automotive
     
  22. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,251

    Johnny Gee
    Member
    from Downey, Ca

    Look what I found going thru old fasteners for a 7/16” bolt. It’s a 9/16”-18 bolt and castle nut. What’s it from? No idea. Only one in the can. Clearly automotive. Interested in the nut? See what it would cost to USPS it from 91776 to you. May not be worth it? PM me either way. IMG_4860.jpeg IMG_4861.jpeg
     
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  23. squirrel
    Joined: Sep 23, 2004
    Posts: 59,732

    squirrel
    Member

    I probably have a few in my bin, too :)
     
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  24. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,251

    Johnny Gee
    Member
    from Downey, Ca

  25. DDDenny
    Joined: Feb 6, 2015
    Posts: 22,175

    DDDenny
    Member
    from oregon

    Die cut threads on something like a spindle (could be) deadly!
     
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  26. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,251

    Johnny Gee
    Member
    from Downey, Ca

  27. tarheelrodr
    Joined: Feb 6, 2007
    Posts: 215

    tarheelrodr
    Member

    please excuse my ignorance but is there another way to cut threads other than using a die?
     
  28. alchemy
    Joined: Sep 27, 2002
    Posts: 22,592

    alchemy
    Member

  29. DDDenny
    Joined: Feb 6, 2015
    Posts: 22,175

    DDDenny
    Member
    from oregon

    A lathe of course, but they aren't in every backyard shop, same with a thread rolling apparatus, and actually, it's not just the process, the transition leading out of the thread and into the main spindle shaft is the critical part, should have a substantial radius.

    This^^^^^^^^^


    https://www.google.com/search?q=thr...wczLTEuNi4xyAfmAQ&sclient=mobile-gws-wiz-serp
     
  30. Kevin Lee
    Joined: Nov 12, 2001
    Posts: 7,670

    Kevin Lee
    Super Moderator
    Staff Member

    I'm all for making something work in a pinch but this seems like a dumb amount of work just to ruin something and potentially/hopefully walk away from a serious accident.
     
    3blapcam likes this.

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