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A Sedan Build Up

Discussion in 'The Hokey Ass Message Board' started by Chopperman, Aug 17, 2007.

  1. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Getting an early start on this years winter project :D . Building this for my dad

    Initial SPECS

    - 30-31 Model A sedan Lots o chop lots o channel
    - Custom frame by yours truly (4/7-9 Z ) with dimpled speed holes
    - Engine unknown ( Hemi, Flatty, ??? Caddy ?? )
    - 4 speed
    - 4" riley front end with discs
    - ribbed fronts / 820 15 dirt track rears on wires
    - ford 9" / posi
    - 4 link rear / coilovers
    - Hair pins


    should be a fun build. Ordered rims and tires today
     

    Attached Files:

  2. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    a few more for tonight
     

    Attached Files:

  3. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    can't decide if I should sleeve these holes or not ??? hmmmmm, anyone ?
     
  4. Bishop Welding
    Joined: Sep 10, 2005
    Posts: 473

    Bishop Welding
    Member
    from USA

    They'd look awesome sleeved and it would keep **** from getting in there.

    But it also looks cool the way it is.

    But you knew that didn't you??
     
  5. SchlottyD
    Joined: Feb 4, 2007
    Posts: 740

    SchlottyD
    Member

    Sleeve it!, and save a hot rodder in the future the pain of dealing with internal rust and **** in that frame. Besides, hardly anybody has a drilled and dimpled frame with sleeves. Lookin good so far.
     
  6. Lono
    Joined: May 10, 2007
    Posts: 1,656

    Lono
    Member

    Looking forward to another great build like your last one.

    I'm gearing up for channeling my A coupe and hoping you'll to a tech thread to go along with your channel job.

    ...ps Sleeve it Baby!
     
  7. Tin Can
    Joined: Nov 18, 2005
    Posts: 2,096

    Tin Can
    Member

    Where did you get the dimple tools? What thickness tubing are you using? The frame rails look awsome. Looking foward to seeing another one of your builds
     
  8. VAPHEAD
    Joined: May 13, 2002
    Posts: 3,257

    VAPHEAD
    BANNED

    I'll be sitting be the phone waiting for your call :)

    Holes on the inside or out side of frame?
     
  9. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Don't think so man. I DO realize the value in a pre fabbed frame, however it ABSOLUTELY KILLS me that the very first question, people ask about my current ride is " you build that frame ?" I have to say no.

    I will be building this one.

    Holes are both inside and out. I'm not happy with the way this rail came out and will be making a few changes

    1. Didn't spend enough time laying out my holes to make sure they were 100% dead on, most wouldn't noticed but I do.

    2. I am not happy with the tapper in the rail itself, I sliced it off and then layed flat strap over the slice. I won't be using a band saw next time around and will actually pie cut the rail in order to retain the stock radius of the frame.

    3. I am having trouble sleeving a dimpled hole as the metal expands a little past 2" or 1.5" depending on what die is used and is proving difficult to lay a nice bead, plus getting in there with a flap wheel and or die grinder without removing too much material is PAIN IN THE ***. A tig would not help, as ther is a considerable gap between the sleeve tubing and the dimple.

    4. Will probably not dimple both sides, but will dimple the outers and only hole saw the inners. This should give me some better alignment for the tubing and will create less work on the inner holes. Can't really see the inners anyway. This all pending whether or not I can get a nice finished look using tubing to sleeve vs. leaving open.

    Again, minor issues, that most wouldn't notice, but I'm building this one for my pops and I want it to be perfect. Plus, I liuke being able to learn from my mistakes and gaining some SKILZ.

    Your frames are sick and are WELL worth the coin :D, but I need to build this one.

    EDIT : thought you were talking about the frame... My bad... I will be contacting you Monday for a complete 4" dropped drilled front end, same as last time. This one is gonna be ford pattern though. Also need some rear end parts, sheet metal and and some new tee's ( 2xl )
     
  10. bluestang67
    Joined: Feb 7, 2007
    Posts: 589

    bluestang67
    Member

    Ok hope the pics are next may get a few great ideas from you. Doing one of these myself . But i would sleeve the holes if you power the engine you are going to twist real fast.
     

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  11. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    http://tricktools.com

    I am using 2x4 .120 ( 1/8 ) for the front portion and 2x3 .120 for the back half. Tubling sleeves will be 2"OD x .95 and 1.5"OD x .60

    I am only dimpling / sleeving the front half of the rails. ( maybe the rears, but not the middle for sho )
     
  12. Tin Can
    Joined: Nov 18, 2005
    Posts: 2,096

    Tin Can
    Member

    Thanks for the info. I am figuring how I am going to build my frame currently for my 31 tudor
     
  13. VAPHEAD
    Joined: May 13, 2002
    Posts: 3,257

    VAPHEAD
    BANNED

    I was wondering how sleeving with both sides dimpled could fit?
    I like holes in stuff for sure.Just dont let it and up being the major eye draw,if you know what I mean.

    I think a have some **l shirts still.

    I'm starting a coupe project next week....it will be fun to compare.
    eric
     
  14. 5wbomber
    Joined: Nov 30, 2005
    Posts: 1,451

    5wbomber
    BANNED

    dimple both sides and weld in a sleave......................... it would look pretty slick......
     
  15. http://vansantent.com/sheet_metal_machines/dimple_dies.htm
    Another good reason to use 1/8" wall for frame rails.

    Have you thought about rolling your own sleeves? We've already hashed out rather or not they add significant strength, and determined it was mostly cosmetic, so sheetmetal tubes would be fine; then you could get a better fit for TIG welding.
     
  16. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    well,

    You can see in the lfirst pic a TEST piece I did and how ****ty it looks and how it would look even ****ter is I starting grinding on it.

    I am however, very pleased with my hole alignment and spacing on this second rail though. I spent a good hour laying it all out prior to cutting. I am going to s**** the first piece and start over. I will dimple them up tomorrow night and finsih the pie cut. I am thinking about using the plasma, and putting a small tapper ( like a knife on the inner pieces of the pie cut ) for better penatration.

    Also ordered a steel 32 sheel and 4" drilled front end from Riley today. THANK YOU ERIC. You are the MAN
     

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  17. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    only getting about an hour a night in. Been putting in aslot of hours at work, and byt the time I get home, hang witht he kids, dinner, bath time, ec.t.ect. it's 8:30 and I'm ready for bed. Making it a point to work on something at least every other night.

    Last night I dimpled the holes in the new rail, and tonight I busted out the plasma and pie cut the rail, and tacked it all back together. Tomorrow I will weld it all up and grind it down.

    I am alot happier with this rail and duplicate it, rather than the first one. Looks like this is gonna be a NO SLEEVE. I just don't have the tools to sleeve this properly and make it look clean.
     

    Attached Files:

  18. <TABLE id=HB_Mail_Container height="100&#37;" cellSpacing=0 cellPadding=0 width="100%" border=0 UNSELECTABLE="on"><TBODY><TR height="100%" UNSELECTABLE="on" width="100%"><TD id=HB_Focus_Element vAlign=top width="100%" background="" height=250 UNSELECTABLE="off">Still looks cool without the sleeves. You may want to put a little weep hole on the bottom for a low point drain.
    </TD></TR><TR UNSELECTABLE="on" hb_tag="1"><TD style="FONT-SIZE: 1pt" height=1 UNSELECTABLE="on">
    </TD></TR></TBODY></TABLE>
     
  19. KING CHASSIS
    Joined: Aug 28, 2005
    Posts: 1,864

    KING CHASSIS
    Member

    NO TO SLEEVES. Why cut holes just to go thru all the work to add more weight back in. But judging by your last build, either way will be bad ***. king
     
  20. gnarlytyler
    Joined: Feb 2, 2007
    Posts: 1,004

    gnarlytyler
    Member

    no sleeves.. lookin good so far.
    -Anthony
     
  21. Lono
    Joined: May 10, 2007
    Posts: 1,656

    Lono
    Member

    hummm no sleeves = dust, road grime and mung.
    A little weather in there too.
    Every show you go to even old skoolers will check out your cool work and run to look at it from a distance... then pick it apart when they see the debri.
    Prepare to ingore the "pickies" or stick to clean rails. The coolness may end up taking away from your incredible work.
     
  22. continentaljohn
    Joined: Jul 24, 2002
    Posts: 5,867

    continentaljohn
    Member

    I like the sleeves , how about a Press fit and a couple of tacks?
     
  23. iracer
    Joined: Aug 17, 2007
    Posts: 101

    iracer
    Member

    Looking really good. As I am getting ready to start a 29 Sedan build I will be watching your progress intently.
     
  24. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    got some hours in. Need to trim up the front cros memeber and get it all tacked up. Should be able to get the rest of the frame completed by next weekend. All the hours were wrapped up in the front rails.:)
     

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  25. mosimpson
    Joined: May 29, 2006
    Posts: 271

    mosimpson
    Member

    I noticed you capped the ends on the front rails. What is the purpose of these caps? I'm imagining this is where the front "Z" will be. Doesn't another piece of tubing weld on here? Will you ever see the capped end? Just a bunch of questions from an FNG. Nice work btw, the fabrication work u r doing looks very nice.
     
  26. matt 3083
    Joined: Sep 23, 2005
    Posts: 137

    matt 3083
    Member
    from Tucson, Az

    Hello, My name is Matt, I'm a new guy. Have you considered cutting your holes over size and then putting
    in flared tubing? A lot of extra work for sure, but considering how much you've already done, it's not much more. The flared and filled holes really would be worth the effort.
     
  27. Dave L
    Joined: May 27, 2007
    Posts: 232

    Dave L
    Member
    from Idaho

    Looking good!

    Nice Idea Matt
     
  28. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    Sorry guys, no play by play on ths post. Too beat. If you have any Q's let me know.

    I got the back rails knocked out this afternoon. 3* notch inside and out. 8" z in the rear. 110" WB
    It's all tacked up for now. Amzing how much work went into the front rails and the back half took me a total of about 6 hours :shaking: Not too bad for no jig or frame table. I have some small tweaks to make here and there, but it's square for the most part.

    I still need to notch the rear, plate the bottom rails, and weld her up.

    Not sure if I mentioned it or not but, pops had a built 350 blower engine sitting in his shop, so we are gonna run it and a munci 4spd. Blower went out for rebuild last week. Not a vintage engine but it will be fun a hell to drive ( new engine, blower, 4 speed, ) we ordered some finned covers and are undecided on carbs yet. 4 or 6 97's would be sick, well see.
     

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  29. Chopperman
    Joined: Sep 26, 2006
    Posts: 1,273

    Chopperman
    Member

    learning that I should have put the rear kick a little further forward. I'm running into issues with upper link placement.

    researching options now.

    | \ / |


    These being the uppers \ / , even if the reversed them and went | | , there still isn't alot of room.
     

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  30. Tin Can
    Joined: Nov 18, 2005
    Posts: 2,096

    Tin Can
    Member

    That frame looks sick. A buddy and I built mine from the firewall back on Friday. Had to order more tubing for the front to start working on that part. Great build by the way. How did you decide on a 110" wheel base?
     

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