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Shortening a radiator?

Discussion in 'The Hokey Ass Message Board' started by Fat Hack, Jun 25, 2004.

  1. Fat Hack
    Joined: Nov 30, 2002
    Posts: 7,709

    Fat Hack
    Member
    from Detroit

    Having always just used some OEM radiator that just happened to FIT whatever monstrosity I was building in the past, I never had to monkey around having a radiator custom sized before.

    I stopped by DirtyT's place of employment this afternoon after swinging by Denise's to scoop up our little 'care package' she prepared for our trip to Missouri tomorrow...and his buddy Kirk saved me a nearly mint three core S10 V6 radiator with the trans cooling lines in the tank. It's in EXCELLENT shape...but a bit too wide to fit a 49 Chevy!

    Can a crossflow GM radiator be shortened, and is it practical/cost effective to do so?

    It needs six inches taken out of the width of the core and the tank resoldered to one end.

    (The odds of finding a 23"wide x 17"tall OEM radiator don't seem too promising!)

     
  2. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    If it has metal tanks,and soldered construction,I'm sure it is POSSIBLE.
    Cost effective is another question,,if you have to pay someone to do it.

    Maybe we can get someone to do a "how to shorten your radiator at home" piece for Tech Week. [​IMG]



    Some of the latemodel rads have plastic tanks,
    with aluminum cores,and are glued together at the factory.
     
  3. Paul
    Joined: Aug 29, 2002
    Posts: 16,834

    Paul
    Editor

    [ QUOTE ]
    (The odds of finding a 23"wide x 17"tall OEM radiator don't seem too promising!)

    [/ QUOTE ]

    I think I just heard the hook hit the water [​IMG]

    Paul
     
  4. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    What size do they use in all those front wheel drive Shit Boxes out there?
     
  5. Kevin Lee
    Joined: Nov 12, 2001
    Posts: 7,656

    Kevin Lee
    Super Moderator
    Staff Member

    Uhhh...I'll take one that's 17x20" [​IMG]

    Why do people call it a "chopped radiator or chopping a radiator"? You can't shorten a core and reuse it can you? You always have to install a new core, correct?

    I'd sure like to see some in progress shots of a chop or recore or whatever. This is something that needs a full on tech post by someone who knows their business. Any radiator guys lurking out there?
     
  6. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    Your not going to take a peice out of the middle.
    I THINK you would have to remove one tank,then remove the plate that forms the end of the core.
    Of course all the tubes are soldered to the plate.
    Once the plate is off,shorten all the tubes,and the fins to suit.
    Then reassemble.

    I knew a guy that used to make his own rads for race cars.
    He would buy the cores,and make his own plates and tanks.

    Phone an old fashioned rad shop,talk to one of the old guys,see what they say.
     
  7. When I first bought the Rocky33, it came with a rotted 16"X16" flathead radiator for a shortened shell...have no idea if it was a shortened original or what but it had original 33-34 ford PU tanks on it. I took it to my local radiator shoppe for recore-ing and they sent it to a company in Denver who built a new core [again, 16"X16"] for it and soldered the old tanks and mounts on it,,,,ran me $325 delivered. The height was perfect for my 5" channel job.
     
  8. Kevin Lee
    Joined: Nov 12, 2001
    Posts: 7,656

    Kevin Lee
    Super Moderator
    Staff Member

    Nice... and that little 16x16 radiator cooled your flathead all day during KCSP didn't it? Did you ever have a temp. gauge hooked to that motor? Sorry, I'm kind of jacking this post.
     
  9. NealinCA
    Joined: Dec 12, 2001
    Posts: 3,434

    NealinCA
    ALLIANCE MEMBER

    Let me squeeze in here also [​IMG]

    [ QUOTE ]
    and they sent it to a company in Denver who built a new core [again, 16"X16"] for it and soldered the old tanks and mounts on it,,,,ran me $325 delivered.

    [/ QUOTE ]

    Any idea who this shop in Denver is? I have an original 32 V8 radiator with good tanks and side rails. My local shop says the core is junk. I dont want to (and can't) spend $600 on a new radiator. I could spend half of that though...

    Neal
     
  10. DrJ
    Joined: Mar 3, 2001
    Posts: 9,419

    DrJ
    Member

    What are the dimensoins of a '65 Mustang radiator?
    They're around $160 everywhere...
     
  11. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

    yes it can be done at home. i whish i had the pics of my radiator i did for my channeled and sectioned a pickup.

    what you have to do is figure out the core with ad 1/2 for where the tubes gointo the end plates . cut the core with a fine tooth bandsaw. unsolder the tank from the cut off section. unsolder the plate removing as mush solder as you can (use stainless wire brush) remove the fins between the cooling tubes 3/4 of an inch. heat up the tubes and clean with stainless wire brush. test fit the plate. measure and square it up nice. coat the tubes and plate with flux. holding the core with the sectioned part down heat from the bottom in the middle tube solder in place.flip it over and fill alot of the end with solder making sure not to fill any tubes. it is ok to have solder where the tank mounts to it, it will be used to help solder the tank back on. this is not an quicky job to do and it is better left for a not so hot day you need to spend a lot of time with the torch
     
  12. loudpedal
    Joined: Mar 23, 2004
    Posts: 2,209

    loudpedal
    Member
    from SLC Utah

    [ QUOTE ]
    yes it can be done at home...

    [/ QUOTE ]

    Thanks for the info on the radiator chop. You have inspired me. I've often wondered if I could chop one myself. I've walked myself through it several times in my head... pretty much how you just explained. I'm going to give it a shot this weekend. The club is building a channeled '27 T for one of our guys that has no money... just lots of parts. I guess we've got nothing to loose. [​IMG]

    LP
     
  13. TINGLER
    Joined: Nov 6, 2002
    Posts: 3,410

    TINGLER

    Hey hack,
    I just measured the Fairlane radiator and came up with roughly 22" tall by 23" wide.

    I think its similar to early mustang radiators....

    Don't know if this helps or not, but there it is anyhow. [​IMG]
     
  14. Unkl Ian
    Joined: Mar 29, 2001
    Posts: 13,509

    Unkl Ian

    [ QUOTE ]

    What are the dimensoins of a '65 Mustang radiator?

    [/ QUOTE ]

    '66 Mustang 3 row
    Modine #2301
    21" H x 19 1/2" W
    1 1/2" In and 1 3/4" Out on Right
    Fill on Left

    you can find all the radiator dimensions for just about any car on napaonline.com
     
  15. Kevin Lee
    Joined: Nov 12, 2001
    Posts: 7,656

    Kevin Lee
    Super Moderator
    Staff Member

    loudpedal - Take pictures....please. I have a '37 I might try to chop down for my track nose if yours goes well. Think it's too ambitious to think I can do it with a hand held propane torch? Wonder how the fins come off of the tubes after you get the tank off?
     
  16. TINGLER
    Joined: Nov 6, 2002
    Posts: 3,410

    TINGLER

    [ QUOTE ]
    you can find all the radiator dimensions for just about any car on napaonline.com


    [/ QUOTE ]

    Ahhhhh....good stuff to know.

    Hey hack,
    Why wouldn't the mustang radiator work? You say you need 17" tall? The Mustang is 19"....so just overhang it a little on the top and the bottom...
    As long as the hood clears and you don't drag the bottom tank off, then alls cool right? [​IMG]
     
  17. loudpedal
    Joined: Mar 23, 2004
    Posts: 2,209

    loudpedal
    Member
    from SLC Utah

    [ QUOTE ]
    Take pictures

    [/ QUOTE ]

    Will do...

    I've done several radiator repairs with a propane torch. It may work for this also... if not, I'll use the big guns.

    You can just pull the fins right off the tubes without any trouble. At least thats what I have done.

    With enough heat, things that are soldered together usualy fall apart. I don't know if the tubes will fall right out of the end plate when removing them... guess I'll find out!
     
  18. TINGLER
    Joined: Nov 6, 2002
    Posts: 3,410

    TINGLER

    [ QUOTE ]
    21" H

    [/ QUOTE ]

    Ooops, I miss read that.

    So you let 2" hang over the top and 2" hang lower on the bottom....problem solved. [​IMG]
     
  19. Hack,
    A Ford vertical flow will do just fine. A model A rad would work with a low pressure cap!!! There is an MG Midget in town, here, using a Vega unit with no overheating. As you already know, the iron head V-6 will not overtax its own cooling system at all, even with no working fan, in traffic on a hot Detroit summer day.
     
  20. DIRTYT
    Joined: Oct 22, 2003
    Posts: 3,264

    DIRTYT
    Member
    from Warren,MI

    so the basturd didnt fit eh? that sucks. well i have about 30 more in the parts room at work ill go thru it monday and get ya a diff one with a fan attached to it even! o yea and u cant shorten a core. that place that said they would for 120 would more then likley get a coustom one made from modine or heatex. a normal rad shop normaly does not have the shit to resolder all the tubes and cut down the fins nice. im sure if they tried it would look like an abortion gone wrong! see ya bright and early tommrow!

    Bryan
     
  21. Slide
    Joined: May 11, 2004
    Posts: 3,021

    Slide
    Member

    FH- that's a V-6 yer puttin in that thing, right? Seems to me that you could mount that S-10 rad to the back of the Chevy's rad support? That short little motor would allow room, no? You could just bend up some strap steel for brackets that would kinda "pinch" the S-10 piece in place. If this didn't leave ya with enough room for a mechanical fan, you could mount one of those forbidden electric fans on the front.

    I have seen a bunch of people use crossflows in these cars...with everything frm I-6's to BBC's.
     
  22. put a heater core on each fender well[for cooling] and build one big 23"by17" scoop funneling into the ONE BARELL carb to [​IMG]supersize that Lil Hummer!
     
  23. When needing radiator smaller than a Mustang radiator, I use a Volvo crossflow radiator rotated 90 degrees so it flows like a downflow radiator. As it will need a header tank and has no filler opening, you must add a remote header tank and you will have a way to fill the radiator.
    It is cheap but the radiator has limited cooling capacity. That is why I looked up this thread. I saw a shop soldering a radiator using 4 propane torches so it can be done. I would use a cutoff wheel instead of a bandsaw.
     

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