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Projects Three wheels instead of four

Discussion in 'The Hokey Ass Message Board' started by Retired, Jan 11, 2009.

  1. Retired
    Joined: Jan 4, 2009
    Posts: 366

    Retired
    Member

    I realize this is OFF TOPIC ... but I wanted to show off what I built as my last years winter project.


    I have owned several motorcycles when I was younger and had 3-with a side car attached. I haven't had a bike since I sold my last one in 1981.
    Going into last winter I didn't have anything lined up to work on. So I started digging thru all the junk stored up in the barn that was left over from past projects.

    I use to have a 1956 BSA that got hit in the rear and I still had the frame and****le.

    Other BSA parts in the barn included: gas tank, 2-tool boxes, 18-inch rear wheel and a pair of mufflers.
    Also a girder front forks, brake pedal and rear luggage rack for a 40's military bike.
    There was also part of a 1949 Simplex Servi-cycle frame.

    My son gave me a 1976 Yamaha XS650 frame, engine and rear wheel that he picked up from some where.

    ...... So with this pile of parts, I started building a bike.

    I have always liked the looks of the old bikes from the 40's and 50's, so that is what I wanted to make mine look like.

    I used the steering neck from the BSA and the engine cradle from the Yamaha to build the frame. The hard tail is made with steel tube and
    the axle ends off the Yamaha swing arm.

    I laced the 18 BSA rear wheel to the Yamaha rear hub. I machined the "Yamaha" name off the engine side case and machined both side cases
    to accept a round BSA emblem.

    Bought a 21-inch Suzuki front wheel, speedometer & speedometer cable off ebay. Also got the front & rear fenders, handle bars, seat,
    head lite & tail lite bracket and foot boards off ebay.



    Frame welded up with BSA neck and Yamaha engine cradle using home made welding jig.
    [​IMG]

    [​IMG]



    21 inch front wheel and 18 inch rear wheel. Tool box on this side holds the battery and voltage regulator. This view shows the 3 Hime joints to attach the sidecar frame.
    [​IMG]


    Rear fender is off a 50's BMW. Tool box on this side is for tools. Foot boards are remanufactured units for a 20's Excalibur. Leg guard is off a Servi-Cycle.
    [​IMG]



    I wanted to make an air cleaner that fit with the "old" looks of the bike rather than just put two paper cleaners on the carbs.
    The air cleaner housing is made out of 2 inch diameter copper plumbing fittings. The filter is for a 2-barrel carb.
    [​IMG]

    The openings fit onto the carbs with the stock Yamaha rubber sleeves. The air cleaner is then held in place with a steel strap bolted to the rear frame tube.
    [​IMG]

    This is the air cleaner housing painted.
    [​IMG]


    Sidecar frame is made out of pieces from an old lift truck roll cage. The sidecar step is an old horse drawn buggy step.
    Bought an 18 inch Honda rear wheel to use as the sidecar wheel and a Harley rear fender to use as the sidecar fender.
    [​IMG]

    [​IMG]


    The brake on the sidecar wheel works with the rear brake on the bike.
    Or it can be applied by itself to****ist in making right hand turns.
    [​IMG]

    I used a fiberglass nose off a go cart to build a side car to go on this bike. The bottom, sides and back are made out of wood.
    The whole thing is covered inside and out with 4 layers of fiberglass. There is a storage area behind the seat.
    [​IMG]

    [​IMG]

    [​IMG]

    Painted sidecar body with windshield attached.
    [​IMG]



    Painting the "tins".
    [​IMG]



    Bike and sidecar frame painted.
    Springs for the sidecar body are off a 70's MGB car.
    [​IMG]


    The finished project.
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]


    I'm using the 56 BSA****le because the numbers match the numbers on the neck. I also have the same numbers stamped into the engine case.
     
    Last edited: Apr 14, 2009
  2. Mattilac
    Joined: Oct 27, 2007
    Posts: 1,156

    Mattilac
    Member

    That's a sweet project. Nice job! :)
     
  3. coupster
    Joined: May 9, 2006
    Posts: 860

    coupster
    Member
    from Oscoda Mi

    Looks like good summer fun. Might be a bit cold this time of the year.
     
  4. Very nice.........you captured the look. Made my day!
     
  5. signal_11
    Joined: Jun 22, 2008
    Posts: 82

    signal_11
    Member

    Great ride. I have a soft spot for older British bikes, and a couple of my friends have bikes with sidecars. One is an old Harley, the other is a Ural. My friend with the Ural drives his in all weather, and plows through the heavy snow in 2WD.

    Really nice job! It looks great. :D
     
  6. JohnEvans
    Joined: Apr 13, 2008
    Posts: 4,883

    JohnEvans
    Member
    from Phoenix AZ

    Pretty damm neat out of a pile of parts. After owning a few sidecar outfits myself I do think a little more front brake wouldn't hurt. Although it probably works as well as what was on a 46 350 Ariel Red Hunter ridged/Velorex rig I had.
     
  7. PegLegStrick
    Joined: Aug 8, 2007
    Posts: 1,883

    PegLegStrick
    Member

    Gotta love it! Rode British bikes up untill I got out of Highschool. Wish I still head some of the Triumphs I had in the back of my old shop!! Just be carefull, sidecars tend to be a handfull if not set up right.

    GOOD JOB!
     
  8. Kreal
    Joined: Dec 22, 2008
    Posts: 105

    Kreal
    Member

    Wow that is amazing ! I wish I had that type of ingenuity to build something like thay. Would you consider selling it.. ?
     
  9. Retired
    Joined: Jan 4, 2009
    Posts: 366

    Retired
    Member

    Actually .. yes.

    I haven't gotten around to putting a license and insurance on it since I built it.
    I built it more as an investment rather than something to use.
    Ive ridden it up and down the road a few times. It rides really well but doesn't idle well. I need to put rebuild kits in the carbs as they have been sitting since the mid 80's.

    I'm thinking of rebuilding the carbs in the spring and listing it on ebay.
     
  10. Retro Jim
    Joined: May 27, 2007
    Posts: 3,853

    Retro Jim
    Member

    WOW ! Damn nice job !
    Enjoy the fresh air ride !
     
  11. pugs
    Joined: Dec 18, 2008
    Posts: 498

    pugs
    Member
    from Hamburg Pa

    you really captured the classic look on the bike,i had a few of those 650's yamis, make sure the carb manifolds are in real good shape, could be some of the idling problem
     
  12. firingorder1
    Joined: Dec 15, 2006
    Posts: 2,147

    firingorder1
    Member

    Fantastic!!! That has to be one of the best blending of two into one I've seen. I would saylong may you ride it but it seems that you are going to sell it. But while you have I'll wish you the best. Now that you have it done do you think you could help me get mine done?

    [​IMG][/IMG]
     
  13. Ranunculous
    Joined: Nov 30, 2007
    Posts: 2,465

    Ranunculous
    Member

    Bet they'd love to see this over at the Jockey Journal?
    A fine forum for motorsickles and the like.
     
  14. J Man
    Joined: Dec 11, 2003
    Posts: 4,131

    J Man
    Member
    from Angola, IN

    pretty damn cool.
     
  15. srdart67
    Joined: Feb 3, 2008
    Posts: 357

    srdart67
    Member
    from Sharon, Wi

    off topic or not i like it. way cool and excellent craftsmanship. i love that side car
     
  16. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX

    amazing ingenuity.....love it
     
  17. motoandy
    Joined: Sep 19, 2007
    Posts: 3,377

    motoandy
    ALLIANCE MEMBER
    from MB, SC

    Great job. You should be proud.
     
  18. Tony D.
    Joined: Sep 2, 2006
    Posts: 101

    Tony D.
    Member

    Beautiful job!!!!!
     
  19. C4 Metal Werks
    Joined: Mar 29, 2007
    Posts: 380

    C4 Metal Werks
    Member
    from California

    Very Cool. I have built many sidecar rigs over the years. For safety please get rid of the U bolts and add a upper rear mount.
     
  20. Retired
    Joined: Jan 4, 2009
    Posts: 366

    Retired
    Member

    You really think so?

    Those U-bolts are DOT rated for 3500 pound trailer axles. I can't see the hack putting any way near the stress on them that a trailer would hitting pot holes and other road hazards.

    This is the 4th sidecar that I've built for myself and I've built 3 for other people. I built a rig for a good friend of mine back in 1973 for his Matchless.
    He still has the hack ( mounted to a Harley now ) and rides it a lot and there has not been any problems.

    I think the U-bolts will do just fine. Factory built units have run this same design for a very long time.
     
  21. C4 Metal Werks
    Joined: Mar 29, 2007
    Posts: 380

    C4 Metal Werks
    Member
    from California

    I would be concerned with the pipe rotating or moving.
     
  22. solid
    Joined: May 20, 2007
    Posts: 1,459

    solid
    Member

    Neat stuff.
     
  23. tomslik
    Joined: Mar 3, 2001
    Posts: 2,161

    tomslik
    Member

    i like it!
    especially the air cleaner plumbing!
     
  24. i'm bringing this back just 'cause it's so cool.....................................
     
  25. plywude
    Joined: Nov 3, 2008
    Posts: 699

    plywude
    Member Emeritus
    from manteca ca

    This is off topic but it does all most make it with 3 wheels and a hell of a lot of imagination Looks good
     
  26. patrick66
    Joined: May 14, 2008
    Posts: 4,780

    patrick66
    Member

    Shit, how coulod that possibly be O/T for here? That's the epitome of hot rodding - so what if it's a scoot? The sidehack adds bonus points, in my book! That's cool as hell!
     
  27. pan-dragger
    Joined: Sep 13, 2006
    Posts: 3,186

    pan-dragger
    Member

    wow, great little project, and nice work.
     
  28. KustomF100
    Joined: Dec 26, 2003
    Posts: 371

    KustomF100
    Member
    from Joliet, IL

    Now that is cool! Great job both in design and engineering. The guys over at Jockeyjournal would love it too.
     
  29. six pack to go
    Joined: Aug 2, 2008
    Posts: 1,938

    six pack to go
    Member
    from new jersey

    You should post this on 650motorcycles.com and Jockey Journal!!!!!! WAY COOL!
     
  30. JimSwann
    Joined: Jul 4, 2007
    Posts: 402

    JimSwann
    Member

    Off topic and way COOL! Great project.
     

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