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My 41 Chevy P/U Build

Discussion in 'Off Topic Hot Rods & Customs' started by swade41, Jan 9, 2010.

  1. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    Been working on the bed, it's a stude bed bought off a hamber and retrofitting it to the street/race chevy.
    bed.jpg
    100_3531.jpg
    I taped out one inch lines with one inch tape on the taile of the bed to be able to use photoshop to determine a length I thought looked good
    100_3582.jpg mytruckbed3.jpg

    I cut 8 1/2 inches off the end.
    100_3662.jpg
    I bought some 41 chev stake pockets to go on the rear, they seemed the closest to matching the fronts.
    I pie cut them 3/4's an inch and about 7-8 inches down to tuck them under the top bed roll better. stock one on the left and diced on the right
    [​IMG] [​IMG]
    100_4027.jpg
    I also cut the front stake pockets off and repaired some rust under and in them, at that time I capped off the stake pocket hole in the bed too.

    [​IMG]
    I had radiused the bed sides to fit the bigger tires and hammer formed a lip around that using a wooden buck.
    [​IMG] [​IMG]
    [​IMG] [​IMG]
    the finished lip
    [​IMG] [​IMG]
     
    Last edited: Feb 26, 2025
  2. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    Finished the other bed side lastnight and tack welded it to an inner floor support I made. I moved the bed forward and recessed the front panel to eliminate the day light between the cab and bed from a side view.
    I need to fab mounts from the floor support to the frame and finish welding but I'm almost done with the bed [​IMG]
     
    Last edited: Oct 25, 2015
  3. captainjunk#2
    Joined: Mar 13, 2008
    Posts: 4,420

    captainjunk#2
    Member

    looks pretty good , i like it
     
  4. NortonG
    Joined: Dec 26, 2003
    Posts: 2,117

    NortonG
    Member Emeritus

    Good work Phil!

    Norton
     
  5. rusty1
    Joined: Nov 25, 2004
    Posts: 13,141

    rusty1
    Member

    ...looks great, got any pics of the whole truck so far?
     
  6. fab32
    Joined: May 14, 2002
    Posts: 13,985

    fab32
    Member Emeritus

    I think you need bigger rear tires.

    Frank
     
    kidcampbell71 likes this.
  7. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    They do make a size bigger but this is enough for me. It should look good when it gets the fenders and inner fenders in place. I used 2 inch wider rear fenders and narrowed the bed 4 inches so the outside lines are in the right place. I think the wider rear fenders will help match up to the wide front fenders.
     
  8. TagMan
    Joined: Dec 12, 2002
    Posts: 6,368

    TagMan
    ALLIANCE MEMBER

    That's looking REAL good, Phil. I wish I had your energy & ambition in this cold weather.........
     
  9. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    still working along on this
    had to re-center the rear fenders and started cutting up the running boards to fit since I shortened the wheelbase
    [​IMG]
    100_5170.jpg 100_5187.jpg
    polished the valve covers and replumbed the lines from the regulator to the bowls
    [​IMG] [​IMG]
    100_5172.jpg
    found a center to use for the steering wheel, I'm sure you guys remember that thread..lol
    [​IMG]
    100_5173.jpg
     
    Last edited: Feb 26, 2025
  10. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    I cut my tail lights in the stake pockets, I had taped a magnet to the inside of the lens and moved it around until I found the location I liked.

    I traced around the lens and then traced an inner line about 1/8 inch inside so I could have a flush fit of the lens mounted from the back side.

    I drilled a hole for the jigsaw blade and cut pretty close to the inner line, once cut I used a deburring bit in the drill and a half round file to finish it off. After these pictures were taken I was a little unhappy with the straight cut out so I held the file at about a 45 degree angle and filed a beveled edge around the opening.

    and the installed light held in place with a wedged in piece of white styrofoam

    100_5241.jpg 100_5242.jpg 100_5248.jpg 100_5244.jpg
     
    Last edited: Oct 11, 2017
    kidcampbell71 likes this.
  11. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    Started working on the exhaust today, I was happy with the outcome. It doesn't look like it will be as restrictive as I had imagened coming off the collectors.
    3 inch pipe with Dynomax Bullets that are 12 inches long and straight through

    [​IMG] [​IMG]
    100_5281.jpg 20210416_132552.jpg 20210416_132501.jpg 100_5293.jpg View attachment 6331935 View attachment 6331936
     
    Last edited: Feb 26, 2025
    Cgrgrspt10 likes this.
  12. thunderbirdesq
    Joined: Feb 15, 2006
    Posts: 7,091

    thunderbirdesq
    Member

    Lookin' damn good buddy! Keep it up, Phil!:cool:
     
  13. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    Finished the exhaust, but still waiting on the tailgate and lower panel to get bent. Cutting that bolongy tip on the end was crazy, I really need a band saw. I used 2 U-bends and a little over 6 feet of pipe all together. This is the first time in the trucks life it will have duals, breath baby breath.
    100_5295.jpg 20171011_144958.jpg
     
    Last edited: Oct 11, 2017
  14. knotheads
    Joined: Jan 4, 2007
    Posts: 499

    knotheads
    Member

    i sure like that 3/4 view side shot.i had always pictured my 41 chevy with the bed shortened up a little.you got the porportions in balance. good work
     
  15. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    Thanks, the truck looked really long after the chop so I figured shorting the wheelbase was the route to take. I really sweat the porportions often laying in bed at night wondering the what if's, I think the cowl is the only thing that hasn't been reworked.
     
  16. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    100_5354.jpg 100_5356.jpg 100_5352.jpg rear floor is welded together and set in for mockup

    I got the taligate and lower panel ready to be welded in, just have to get that script bonded in

    started cutting the hole for the moon tank, it'll sit a little further back than this
     
    Last edited: Oct 11, 2017
  17. NortonG
    Joined: Dec 26, 2003
    Posts: 2,117

    NortonG
    Member Emeritus

    I can't wait to see this going down the strip!
    I'll have to come down this summer and see it in person.

    Norton
     
  18. KROWN Kustoms
    Joined: Oct 12, 2007
    Posts: 193

    KROWN Kustoms
    Member

    Where did you find that one piece front? sure could use one for mine. What kind of ch***is is it on? Put mine on a s-10, shorter wheelbase but lkie you im shortining the bed up. Puts it in proportion I think. Great looking truck man!
     
  19. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    That front was from a now defunct company called Creative Gl*** out of Oneida, Tenn. it was a real piece of ****. If I didn't have so much money tied up into it I would burn the ********er !
    The frame is stock boxed from the back of the cab forward and tubular back half, the front is a mustang ll with custom crossmembers.
     
  20. rustyhood
    Joined: Dec 2, 2009
    Posts: 723

    rustyhood
    Member

    That is looking real nice! Good Job!
     
  21. T. Scott
    Joined: Feb 9, 2009
    Posts: 202

    T. Scott
    Member

  22. KROWN Kustoms
    Joined: Oct 12, 2007
    Posts: 193

    KROWN Kustoms
    Member

    Damn that ****s, hate to hear that man! Looks like you got it figured out now though. Looks like Ill keep bangin on mine trying to straighten it out.
     
  23. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    here's another problem with the front too, it took a beating in a garage cave in a few years back
    frontend.jpg 41chev003.jpg 41chev009.jpg
    and one of the roof
     
    Last edited: Oct 11, 2017
  24. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    I spent the day making the front section of floor and wheel tubs, I don't own a brake so backyard techno was the word of the day.
    I used a couple 1/4 in thick angle iron sticks as my brake and of course hammer, knees,hands whatever it took. That 18 guage is some tough ****, that heat didn't work so well either.

    both sides bent, this is the inner wheel tub

    trimmed for the radius and hammer n dollied a lip to attach the tops to

    100_5359.jpg 100_5361.jpg
     
    Last edited: Oct 11, 2017
  25. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    100_5362.jpg 100_5364.jpg Cut out the tops using a cut off wheel and put a 30 degree brake on the end to tuck under the main floor. The fit is really close and I just need to weld it together tomorrow, my back has had enough for the time being.
    under side
     
    Last edited: Oct 11, 2017
  26. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    Got a bit more time in, between being Mr. Mom, welded it together and added seam sealer and paint. Probably let someone else paint the outside, I'm a hack at best..lol


    100_5366.jpg 100_5386.jpg
     
    Last edited: Oct 11, 2017
  27. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    A little update on this, tank and battery mocked in there and a look at the fit.
    100_5418.jpg 20160601_190043_zpsc8w4ziqw.jpg 100_5418.jpg 100_5666.jpg
    had this thread going about where to put the plate http://www.jalopyjournal.com/forum/showthread.php?t=452735

    I decided under the rear, but this is how the rear turned out. The rectangle in the middle of the pan under the tailgate is chevrolet script I cut out of a valve cover, it will be flush after the body work is complete.
     
    Last edited: Oct 11, 2017
    brEad likes this.
  28. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    102_5909.jpg 102_5915.jpg View attachment 3681419 She was a little low, my lower A arms were below parallel with a spacer wedged in there.

    I like that low in front look but wanted to fix the problem so I put in some new springs, which turned out to be way to tall.

    I pulled those back out and chopped a coil off and here is how it sits, I'm not sure if I'm going to trim it some more after seeing it outside. I won't do anything until next spring when they have setteled down to ride height.
     
    Last edited: Oct 17, 2017
  29. swade41
    Joined: Apr 6, 2004
    Posts: 14,562

    swade41
    Member
    from Buffalo,NY

    102_5923.jpg 102_5922.jpg 102_5925.jpg 102_5928.jpg 102_5933.jpg Made the filler panels between the bed and running boards today. They turned out good for the tools I use, one day I should get a brake.

    Paper to steel, beat with a hammer and then bend it in a doohickie, love these hands on projects.
    the doohickie
    test fit
    same thing on the other side
     
    Last edited: Oct 11, 2017
  30. 550Coupe
    Joined: Jul 21, 2009
    Posts: 918

    550Coupe
    Member

    Philip you have become quite the master of metal manipulation.
     

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