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Tech: 33 Roadster Top, i did it my way

Discussion in 'The Hokey Ass Message Board' started by Mr 42, Mar 5, 2011.

  1. Mr 42
    Joined: Mar 27, 2003
    Posts: 1,215

    Mr 42
    Member
    from Sweden

    After driving roadsters in Sweden since 1988, im quite familiar with the Swedish summer weather. Still ive driven my 33 Roadster without a top, for the last two years!
    When my wife and I had been caught in rain three times during two week's. My wife refused to go out if there was a sign of a cloud on the sky.

    So on Evilbay i found some used roadster top parts in Australia, and since American guy's are afraid to buy from foreigner's, i got it for a really good price.

    OK 50% was more or less missing, since my Roadster has some patina (ive been asked if it's a Rat Rod!! ;-) ). And I know that you can buy a new set Top Iron Bows for thousands of dollar's, but im a cheap fart so I did it my way.

    Fortunatly i was able to borrow some Bows from a friend. The original Bows are made from Ash or oak, i could not lay my hands on that material, and to be honest this is s stopgap solution.

    I went over to my local lumberyard and bought some 2 by 4 Pine wood (yes timber is still measured in inches here in the metric part of the world, plumbing parts to. but that another story).
    The original bows are steam bent, i did not had time to figure out how to do that, so i did it my way. To cover the top i bought four old sailor bad for 15$


    [​IMG]
    This is what came from Australia, maybe Evilbay is not so bad at all.


    [​IMG]
    The Irons had been in a fire and the rust had taken its toll.


    [​IMG]
    I made the other missing steel parts to.

    [​IMG]
    Its important to check and see that you can fold everything, The front bow its temporary.


    [​IMG]
    First bow ruffly shaped (carpenters look away now), The Australian iron was not exactly the same as the American, so i had to improvise a bit.

    [​IMG]
    A flapdisc makes shaping easy

    [​IMG]
    Working on bow two, it was cut ruff and shaped to fit on the iron's first, here you can see how the bend was made and glued with epoxi.

    [​IMG]
    Its good to fold the top a couple of times during the progress. When they where ready i soaked the bows with mix of boiled linseed oil and turpentine, then painted them matt black.

    [​IMG]
    Its nice to check so the wood does not hit wood, after this picture was taken i lowered the top another inch.


    [​IMG]
    I used tape to get a feel of the endresult.


    [​IMG]

    After tape, i took out out some paper, its cheaper than cloth.


    [​IMG]
    After the Iron and bows was ready i started to make the sides, of the sailor sack material.


    [​IMG]
    When the sides was ready i measured the distance between them, Then i guessed that the centre part would stretch almost 4", and then i s***ched everything togheter. Using my wifes sewing machine.

    [​IMG]
    I mounted the rear window Its mounted directly on the cloth and then cut out afterwards, its good to let it rest for a day before you cut it, so the cloth can stretch.


    [​IMG]
    I made a special mount so i could open end close the centre part, Using a male and female and a poprivet.


    [​IMG]
    Here you can see a piece of the Pads i made to make the side's shape out nicer.


    [​IMG]
    I bought some Hidem to cover the nail's used to mount the top material.

    [​IMG]
    All prepaired for the Swedish Summer.


    [​IMG]
    Yes its fit behind the backrest, in case the sun is shining

    [​IMG]
    Made a small cover for the folded top.
     
    Last edited: Mar 5, 2011
  2. bykerlad
    Joined: Mar 14, 2009
    Posts: 260

    bykerlad
    Member
    from australia

    good job well done
     
  3. charleyw
    Joined: Aug 5, 2006
    Posts: 2,326

    charleyw
    ALLIANCE MEMBER

    Nicely done.
     
  4. That looks great! I like it!
     
  5. Gigantor
    Joined: Jul 12, 2006
    Posts: 3,818

    Gigantor
    Member

    That's sharp! Did you have to pre-shrink the sailor canvas at all?

    Nice job with the s***ching too!
     
  6. thunderbirdesq
    Joined: Feb 15, 2006
    Posts: 7,091

    thunderbirdesq
    Member

  7. That is beautiful! Very nicely done! I really like the mitered joint on the top bows.
     
  8. F&J
    Joined: Apr 5, 2007
    Posts: 13,291

    F&J
    Member

    That should help out a lot of people who need to build a top.
     
  9. damnfingers
    Joined: Sep 22, 2006
    Posts: 1,287

    damnfingers
    Member

  10. Mr 42
    Joined: Mar 27, 2003
    Posts: 1,215

    Mr 42
    Member
    from Sweden

    Thank's

    Since it spent its earlier live as sack's in the Swedish marine for many decades, it was no need to pre-shrink it.
    But since it not was meant to be used as Top material it had some natural stretch in it.

    I only used tent Impregnation spray, to keep the rain out, and it works great.
     
  11. Roadsir
    Joined: Jun 3, 2006
    Posts: 4,067

    Roadsir
    Member

    Nice work, and a good looking shape.
     
  12. loudpedal
    Joined: Mar 23, 2004
    Posts: 2,209

    loudpedal
    Member
    from SLC Utah

    Nice! I love that car.
     
  13. turdytoo
    Joined: May 14, 2007
    Posts: 1,568

    turdytoo
    Member

    Damn, I love that car.
     
  14. Chris
    Joined: Jan 5, 2005
    Posts: 14,500

    Chris
    Member

    Thats awesome! Very niceley done!!
     
  15. skipstitch
    Joined: Oct 7, 2001
    Posts: 1,215

    skipstitch
    Member

    Very Cool! Nice job on a project most guys would skip or pay to have done. Making a top is kind of a lost art in my opinion. Awesome!
     
  16. flyin flattie
    Joined: Oct 13, 2005
    Posts: 602

    flyin flattie
    Member
    from Redmond OR

    very cool i love it
     
  17. hasty
    Joined: Jul 5, 2009
    Posts: 1,411

    hasty
    Member

    Nice car! Top looks good.
     
  18. Verbal Kint
    Joined: Aug 4, 2004
    Posts: 3,221

    Verbal Kint
    Member
    from Washington

  19. Pewsplace
    Joined: Feb 10, 2007
    Posts: 2,795

    Pewsplace
    Member

  20. hotrd32
    Joined: May 16, 2007
    Posts: 3,566

    hotrd32
    Member
    from WA

  21. delaware1930
    Joined: Jan 20, 2011
    Posts: 105

    delaware1930
    Member
    from Delaware

  22. looks perfect mate suits the car well. good job
     
  23. 1933ROADSTER
    Joined: Dec 17, 2009
    Posts: 147

    1933ROADSTER
    Member
    from El Paso

    Wow! i wish i was as talented as you! very nice!
     
  24. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    Mr 42, That top came out excellent ! You did a great job. Your roadster is now ready to brave the rain storms. Hope you and your wife enjoy the new top.

    Dave
     
  25. Harrison
    Joined: Jan 25, 2002
    Posts: 7,133

    Harrison
    Member

    I love the top! Love the car too!

    Great job!

    JH
     
  26. das858
    Joined: Jul 28, 2010
    Posts: 1,259

    das858
    Member

    Outstanding work on the top, looks professionally done, neat car also.
     
  27. Stefan T
    Joined: Sep 15, 2008
    Posts: 2,165

    Stefan T
    Member
    from Sweden

    Nice top

    Bra gjort
     
  28. Eyeball
    Joined: May 10, 2001
    Posts: 1,669

    Eyeball
    Member

    Very nice job! I love it.

    Sent from my DROIDX using Tapatalk
     
  29. The37Kid
    Joined: Apr 30, 2004
    Posts: 32,658

    The37Kid
    Member

    Very nice, I've never seen a 33-34 Roadster top folded, I like the way it folds away behind the seat. What is the story with your Roadster, was the deck cut for a rear seat at one time? Great looking car!
     
  30. rust&patina
    Joined: Jan 21, 2007
    Posts: 796

    rust&patina
    Member

    Good Job....top looks awsome :cool: Killer car, too...
     

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