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Projects My Willys Gas Coupe build

Discussion in 'The Hokey Ass Message Board' started by langy, Mar 20, 2011.

  1. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    Nice work Steve, you keep on impressing me every time you machine/fabricate.
     
  2. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks Eric, this one was a nice easy sit down job !!!



    Sent from my iPhone using TJJ
     
  3. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    I maybe the only one but been thinking about finishing the ends of bolts where the nut sits in a different way, nothing too difficult to do but looking for something cool and different, I ground a lathe tool to the required shape so it could be done in one process to save time.
    Heres what i came up with.



    [​IMG]



    When used with a Castellated nut it takes on a nice different look.



    [​IMG]

    [​IMG]
     
  4. bobwop
    Joined: Jan 13, 2008
    Posts: 6,127

    bobwop
    Member
    from Arley, AL

    WAAAAYYYYY to much detail for me!

    but it is lovely.

    now get it done!
     
  5. knotttty
    Joined: Sep 2, 2010
    Posts: 422

    knotttty
    Member

    wow wow wow... never seeks to amaze me.... you can actually see your reflection in the bolt you ground down..... what next.....lol......

    Roy....sitting in amazement .... again....
     
  6. hershambob
    Joined: Sep 18, 2005
    Posts: 1,317

    hershambob
    Member

    ive had a sore throat since tuesday morning!!,last time i visit you, lol,nice work on the willys and the rocket
     
  7. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Oh dear sorry for giving you my virus Bob :(


     
  8. Damn fine work.
     
  9. Fatbrosracing
    Joined: Jun 23, 2009
    Posts: 242

    Fatbrosracing
    Member
    from Australia

    I thought you might have the sore throat from talking, Langy is such an interesting guy who loves a chat!
     
  10. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    I know from first hand experience that you're completely correct.:D:D:D
     
  11. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    And who is this then ???


     
  12. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Mostly bits & pieces done today, nothing worth a picture but i did get my headers done in white and wanted to see what they looked like so bolted them on with a few bolts, Its just the look i wanted.



    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  13. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    Looking good Steve. What did you coat the headers with?
     
  14. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Eric they are made from stainless so they just got a coat of VHT white.



    [​IMG]


     
  15. hershambob
    Joined: Sep 18, 2005
    Posts: 1,317

    hershambob
    Member

    did you try the new wheels yet
     
  16. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Not yet Bob, waiting for tubes to arrive, the suspense is killing me mate.


     
  17. Del Swanson
    Joined: Mar 27, 2008
    Posts: 708

    Del Swanson
    Member
    from Racine, WI

    Just beautiful stuff!
     
  18. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    I just gave them a quick lick on the polisher to be honest, the would look better with a little more work


    Sent from my iPhone using TJJ
     
  19. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks Del, appreciated


    Sent from my iPhone using TJJ
     
  20. Fatbrosracing
    Joined: Jun 23, 2009
    Posts: 242

    Fatbrosracing
    Member
    from Australia

    Sorry Steve, Chris from Australia, I dropped in earlier this year with my wife while we were over for the Goodwood Festival of Speed.
     

    Attached Files:

  21. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Ah ha, now i know who it is, how ya doing Chris.


     
  22. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    I was sat in the drivers seat the other night and realised i couldn't reach the dash when strapped in, I needed the important switches closer to me.
    I solved this with a glassfibre box which was moulded off a washing sachet container.
    I aim to mount this with some stainless tube between the seats and run the wiring through the tube so its hidden.
    I thought a nice finned top plate to hold the switches might be nice, thickest bit of aluminium plate i had was 1/2" so a quick call to my mate Allan and he had some 3/4", He also kindly offered to mill the slots in it to save me some time.
    First the 3/4" aluminium plate was cut.

    [​IMG]


    Next it was marked out and drilled and counterbored.

    [​IMG]


    Next the grooves were ball milled into the plate.

    [​IMG]


    Next to get sloping sides on the fins the plate was tilted at 14 degrees and the sides of the fins got a pass with the cutter.

    [​IMG]


    What we ended up with.

    [​IMG]


    Next the shape was marked out and the excess cut off.

    [​IMG]
    [​IMG]


    The ends of the fins were then curved.

    [​IMG]


    Next job was to remove all the sharp edges and replace with nice radius's and give it a quick polish to see how it looked.

    [​IMG]

    The original switch knobs were not gonna cut the mustard so new ones were made from some 1" stainless round bar.

    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]

    :cheers:
     
  23. cowboy1
    Joined: Feb 14, 2008
    Posts: 914

    cowboy1
    Member
    from Austin TX

    Awesome! I love this thread!
     
  24. Being a machinist by trade I truly appreciate this build. There's so many things that you could have bought but made instead. Kind of a throw back to the 1960's & 70's here back in the states. I can't wait until you get back to two good arms and give her hell again. Keep up the details , love it , Scruff.
     
  25. Redz Rodz
    Joined: Oct 4, 2002
    Posts: 490

    Redz Rodz
    Member

    wow man you just keep crankin' out one cool piece after another !!
     
  26. JeffreyJames
    Joined: Jun 13, 2007
    Posts: 16,628

    JeffreyJames
    Member
    from SUGAR CITY

    What would ya charge to make another two of those knobs and leave them untapped so I can have some for my '35 haha!!! Those look beautiful!! I have that same 4 position switch from speedway.
     
  27. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks Scruff, appreciated.


     
  28. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    I made the knobs simple as i didn't want them too fussy, I might still paint them black. cost wouldn't be much really as they don't take long to make.
    Yep that 4 position switch is very handy, saves having a dipswitch on the floor.


     
  29. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Thanks man.


     
  30. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    Nice work Langy......as always.
     

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