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Dumb little gauge for drilling "through frame" break fittings straight and fast.

Discussion in 'The Hokey Ass Message Board' started by Harms Way, Feb 8, 2013.

  1. Harms Way
    Joined: Nov 27, 2005
    Posts: 6,953

    Harms Way
    Member

    Just thought some of you guys might be able to use this.....

    Any job I end up doing over and over again I come up with goofy little things to make it go easier,.... Problem is, I end up lending my goofy little gauges, tools and fixtures out,.... and they never come home again.....

    This was the case yesterday when i went to drill my friends boxed frame for a "through the frame" brake bulkhead fitting (Yes I know,... there not traditional,.... But I see a lot of "Traditional Rods with them)..... Instead of doing all the measuring and trying to drill it straight, I simply take two 3" pieces of 2"X 3/16" strap and one 2" section and tack them together over a frame rail with a double layer of tape on it (For a little spacing).

    Then tack a 2"section of scrap across the bottom to keep it from moving around while I weld and drill it..... I finish weld the top.... locate where I want the hole top to bottom, take it to the drill press and drill a small hole all the way through both sides. Just big enough for a Sharpie marker or center punch head.

    Break loose the scrap that was tacked to the bottom.... Then with a single layer of tape on the frame where you want the fitting to go.... you slip it over the top. locate it where you want. Mark the spot through the holes. Center punch them.. drill the inside and outside separately with a pilot hole. followed by the actual size needed straight through..... The inside pilot hole centers the drill. Fast, effective, straight.......

    Now all I have to do, is not lend this one out....

    Yep, I know it's simple.... but I like simple things. Hope this helps some of you guys.
     

    Attached Files:

  2. Checkerwagon
    Joined: Jul 30, 2007
    Posts: 449

    Checkerwagon
    Member

    Cool, thanks for sharing.

    All the best,
    Dale
    Cleveland OH
     
  3. nukeman
    Joined: Mar 17, 2007
    Posts: 133

    nukeman
    Member
    from Michigan

    That's only dumb if you let it grow legs.
     
  4. hoop
    Joined: Mar 21, 2007
    Posts: 660

    hoop
    Member

    Great idea,Thanks
     
  5. RB35
    Joined: Dec 15, 2006
    Posts: 956

    RB35
    Member

    Great idea, thanks!
    RB
     
  6. I Drag
    Joined: Apr 11, 2007
    Posts: 883

    I Drag
    Member

    Great idea.
     
  7. belair
    Joined: Jul 10, 2006
    Posts: 9,036

    belair
    Member

    so simple, but not many of us think of cool stuff like that. thanks for sharing.
     
  8. falcongeorge
    Joined: Aug 26, 2010
    Posts: 18,339

    falcongeorge
    Member
    from BC

    neat. thanks for posting that.
     
  9. The37Kid
    Joined: Apr 30, 2004
    Posts: 32,410

    The37Kid
    ALLIANCE MEMBER

    Yes, nice "Street Rod Tech" item. The drill press, chunk of 2X3, guide hole held in place with a C clamp is far more traditional. Bob:rolleyes:
     

    Attached Files:

  10. Nice...next thing I make when I get back in the garage
     
  11. Harms Way
    Joined: Nov 27, 2005
    Posts: 6,953

    Harms Way
    Member

    DANG ! ,..... I lost one of those too ! :D

    True story,.... A pal of mine must have seen this thread ( although he swears he didn't see it) And called me tonight and asked if he could borrow that cool little tool for marking the bulkhead fittings ! :eek:

    So I told him if he had a spare 10 minutes and a dollar or two, He could just whip one up himself,.... Then, when people want to borrow mine,... I can just send them over to him ! :cool::D
     
  12. mattrod68
    Joined: Jan 22, 2007
    Posts: 517

    mattrod68
    Member

    cool, paint it pink it will never leave for long.

    matt
     
  13. WB69
    Joined: Dec 7, 2008
    Posts: 1,958

    WB69
    Member
    from Kansas

    Great idea, needing to do just that right about now. Will definitely make one. Thanks.
     
  14. Nitro Breath
    Joined: Oct 26, 2012
    Posts: 57

    Nitro Breath
    BANNED
    from Eugene, OR

    That's genius, thanks! Last time I drilled through-frame fittings it took an inordinate time to precisely measure from each side to make the holes perfectly align. And even that's not a guarantee you'll get them right.
     
  15. BrerHair
    Joined: Jan 30, 2007
    Posts: 5,104

    BrerHair
    ALLIANCE MEMBER

    Can I get just a little OT for one question? Why is it so important to go through the frame? Is it a clearance issue or something else? Us carpenters use jigs and guides all the time, just isn't intuitive to whip one up out of metal! Thanks.
     
  16. Harms Way
    Joined: Nov 27, 2005
    Posts: 6,953

    Harms Way
    Member

    It's not,.. like I said in the OP, but it is cleaner and you don't have to put the tab on the bottom of your frame or the clip for a connection through a unboxed frame. again not totally traditional ,... but I do see these used on a LOT of traditional style cars.
     
  17. charlieb66
    Joined: Apr 18, 2011
    Posts: 549

    charlieb66
    Member

    Great idea. Would it be beter to drill a 0.125" pilot hole in the jig and use that to drill into frame rail, rather than the large hole which is dificult to drill without a pilot?
     
  18. Harms Way
    Joined: Nov 27, 2005
    Posts: 6,953

    Harms Way
    Member

    Please read the OP and look at the pictures.......:rolleyes:
     
  19. lawman
    Joined: Sep 19, 2006
    Posts: 2,665

    lawman
    Member

    I like it !!!!!
     
  20. Bert Kollar
    Joined: Jan 10, 2007
    Posts: 1,261

    Bert Kollar
    Member

    Could have used this last month when I drilled mine crooked
     
  21. Dave Rondou
    Joined: May 26, 2008
    Posts: 669

    Dave Rondou
    Member

    Thats a cool idea. Thanks for posting.
     
  22. Mr48chev
    Joined: Dec 28, 2007
    Posts: 35,814

    Mr48chev
    ALLIANCE MEMBER

    That's a great little tool that many of us who have drilled crooked holes through a boxed frame or even through a piece of square or rectangle tubing would have wished we had earlier.
     
  23. BrerHair
    Joined: Jan 30, 2007
    Posts: 5,104

    BrerHair
    ALLIANCE MEMBER

    I understand where you're coming from, maybe I asked the question incorrectly. Does it serve any functional (as opposed to aesthetic) purpose to run the lines through the frame?
     
  24. fordcragar
    Joined: Dec 28, 2005
    Posts: 3,198

    fordcragar
    Member
    from Yakima WA.

    Nice idea, thanks for sharing.
     
  25. bobscogin
    Joined: Feb 8, 2007
    Posts: 1,794

    bobscogin
    Member

    I used the same technique to build drill jigs for the running board and fender bracket holes on my rectangular tube Model A frame.

    Bob
     

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