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Technical Mallory 2 piece cap plug wires

Discussion in 'The Hokey Ass Message Board' started by hb32, Apr 21, 2015.

  1. Just acquired an original cast iron Mallory distributor for my "B" motor and looking for info on wires. I would like to run cloth style and was wondering how they fit into the 2 piece cap. Also, what do I need to do to the distributor to run 12 volts?
    Thanks
     
  2. Atwater Mike
    Joined: May 31, 2002
    Posts: 11,618

    Atwater Mike
    Member

    Mallory 2-piece caps take 7mm wire. Cloth covered & lacquered wire is 7mm.
    Ignition coil will need a ballast resistor in series with 'ignition on' wire, which is 'power from ignition switch'. Reduces power from 12 volt to 8.4, IIRC.

    Stand by for controversial addition.
     
  3. So, I am confused as to how the are secured to the cap. Unlike a regular cap with terminals and plug wires with boots.
     
  4. OK and figured it out. Is there suppose to be a gasket/seal between the cap halves?
     
  5. squirrel
    Joined: Sep 23, 2004
    Posts: 59,929

    squirrel
    Member

    There is supposed to be a rubber seal between the halves.
     
  6. Thanks Jim and will have a look for something suitable.
     
  7. squirrel
    Joined: Sep 23, 2004
    Posts: 59,929

    squirrel
    Member

  8. Shaggy
    Joined: Mar 6, 2003
    Posts: 5,207

    Shaggy
    Member
    from Sultan, WA

    I'm running Packard 440 from brillman in my daily, seems great so far, any 7mm works good. These are a pain in the *** to setup
     
  9. They come available from time to time on EBay. You'll just need to keep an eye out.
     
  10. Shaggy
    Joined: Mar 6, 2003
    Posts: 5,207

    Shaggy
    Member
    from Sultan, WA

    Nope, I have heard of 4 banger guys running 8 cylinder caps, and I'd ***ume with some modification the 8 cylinder biscut would fit in a 4 banger cap, for the $25 you can find a complete sbc YC Mallory at a swap meet it is worth a look atleast
     
    fiftiescat likes this.
  11. fiftiescat
    Joined: Jan 22, 2013
    Posts: 200

    fiftiescat
    Member
    from NY

    Just loosen the screws, insert wires and tighten the screws. You're usually better off buying a complete distributor for the parts. Caps can go from $100-$200, but sometimes a clean dizzy is $75.

    The 2 piece cap is really three pieces. The top, the bottom, and the rubber insulator/seal.
     
  12. You can use an 8 cyl cap/biscuit like ****gy said- if you use the 8 cyl biscuit in the 4 cyl cap, you will need to trim every other tapered grommet flush :)
     
  13. Atwater Mike
    Joined: May 31, 2002
    Posts: 11,618

    Atwater Mike
    Member

    I have a 4 cyl Mallory for my BMW 4 in my '24 T roadster. (Swap meet dizzy) It has an 8 cyl. cap with every other hole filled with clear silicone. No evidence of carbon tracking in cap, looks like a safe way to do it.
    I had a '53 Merc with a Mallory 3 piece cap, no rubber gasket. My wife cut a rubber circle out of a thick inner tube, and used a leather hole punch (1/4" mandrel) for the spark plug wire holes. Worked great...Just don't cut the holes any larger than 1/4".
    5/16" is equal to 8mm, too large.
     

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