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Projects 1938 Chevy Pickup Repair Panels

Discussion in 'The Hokey Ass Message Board' started by Jashawa9485, Jun 23, 2015.

  1. Jashawa9485
    Joined: Jun 10, 2015
    Posts: 23

    Jashawa9485
    Member

    Hey, doing rust removal on my truck project. I am having trouble finding repair panels for the cab. The only spots I need them on are the lower area in front of the doors. I just started digging out about 3/4" of bondo they are made out of...

    I can't seem to find them anywhere. Does anybody know where I can get them?
     
  2. 2racer
    Joined: Sep 1, 2011
    Posts: 959

    2racer
    Member

  3. Jashawa9485
    Joined: Jun 10, 2015
    Posts: 23

    Jashawa9485
    Member

    Went through the products, just not seeing it there either. How would you describe this area best? ImageUploadedByH.A.M.B.1435123152.890706.jpg
     
  4. Budget36
    Joined: Nov 29, 2014
    Posts: 15,300

    Budget36
    Member

    Lower cowl?

    It looks fairly square though, seems maybe you could just fab it?
     
  5. mcgyver
    Joined: Aug 15, 2006
    Posts: 242

    mcgyver
    Member

    If I recall that spot is just single wall and very simple shape, I'd think that if you can put another piece in there, you would have the skill to make a new piece to put in there. I have never looked for a patch panel, but I have yet to see a 36,7,8 that hasn't rusted there so someone may make one.
     
  6. K13
    Joined: May 29, 2006
    Posts: 9,721

    K13
    Member

    I don't think anyone makes the panel. It is not just a flat panel it has a raised portion along the lower edge that carries on the profile of the panel below the doors. I ended up making my own. If you need some pictures of what the area looks like let me know and I can take some and post.
     
  7. Jashawa9485
    Joined: Jun 10, 2015
    Posts: 23

    Jashawa9485
    Member

    Yeah seems like a fairly easy spot to rust. I was hoping to find a repair panel and not have to try to fab something. I'll get in there on the morning and really grind out the bondo to see how far it has rusted.

    K13, if you have some pictures, I'd really appreciate it. It seemed like the area was shaped strangely when they repaired it, not sure if that's how it's supposed to look.
     
  8. K13
    Joined: May 29, 2006
    Posts: 9,721

    K13
    Member

    I will take some tonight and post.
     
  9. gcrod
    Joined: Mar 2, 2009
    Posts: 20

    gcrod
    Member

    The panel is flat with a bead that matches the rocker to the fender, I made the panel and welded and then made the small bead and welded. I made a wooden buck for the bead and hammered it to shape. No pics but have done two trucks.
     
  10. Jashawa9485
    Joined: Jun 10, 2015
    Posts: 23

    Jashawa9485
    Member

    Was this about what yours looked like? It seems like they tried to use an epoxy under the bondo.
    ImageUploadedByH.A.M.B.1435186063.263836.jpg
     
  11. K13
    Joined: May 29, 2006
    Posts: 9,721

    K13
    Member

    Mine wasn't that bad but generally that seems to be what they are all like. You have everything there to use to build another panel the profile I spoke of is on the lower right with the angle on one end that matched the fender profile.
     
  12. Wayne67vert
    Joined: Feb 23, 2012
    Posts: 138

    Wayne67vert
    Member

  13. Jashawa9485
    Joined: Jun 10, 2015
    Posts: 23

    Jashawa9485
    Member

    Hey that looks really good. Maybe I will try to make my own repair panel. I haven't done any more dimples than a share with one bend, but this isn't too much more complicated.
     

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