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Projects 41 PLYMOUTH CHOP/BUILD, IN OVER MY HEAD

Discussion in 'The Hokey Ass Message Board' started by taildragger1957, Nov 4, 2015.

  1. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    And here we are again with the "no roof" photo you have to take
    20170617_113534.jpg
     
  2. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    Now, based off the handful of chopped plymouths I've seen and liked. I had decided to start with a 3 inch chop. Most that I have liked have been stated to be about 3.5. So, I figured conservatively I would start at 3 and work my way to 3.5. Wrong... Im in the less is more camp typically, and should have known better. I took out the full 3 and placed the roof on and hated it. So, i ended up having to add 3/4 of an inch back to the A pillar. Kids, learn from my mistakes. I'll end up beefing up the inner structure of the pillar to compensate for the splice. But it was the only real "bummer" of the day. Here is the pillars tacked on and the rear roughly set in place. The back came down another 1/2 inch when all was said and done.
    20170617_133833.jpg
    20170617_133816.jpg
    20170617_133801.jpg
     
    farmer12 and Hatchet like this.
  3. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    I tried looking for a thread on here about chopping these and there wasn't a lot of step by step stuff. Hopefully some of my ideas here can help those scratching their heads at the problems this particular chop throws out. The B pillars on these are at an angle from the factory, also from the factory they taper. Which presents an issue. I liked the angle it was at from the factory and didn't want to angle the pillar more. So here is how i solved that while fixing the taper issue. Im only about halfway done with the upper front corner while I'm writing this. So i'll have to finish/update this when I have time to get back into the shop and work/take pictures.
     
  4. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    I started by cutting out this whole section. I went until the inner door corner got flat and cut there. Including the inner structure and all.
    20170620_154711.jpg
    20170620_154722.jpg
    20170620_154740.jpg
     
  5. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    This is how the taper issue will be fixed while making it a little easier to handle and line up in the corner
    20170620_160315.jpg
     
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  6. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    A few slices and some fitting and we're ready to tack it in.
    20170620_160653.jpg
    20170620_165001.jpg

    I will eventually cut out the section with the big gaps and replace it with a new piece of sheet metal. But not until the rest of the pillar is constructed. For now it will just have to look ugly.
    20170620_175248.jpg
     
  7. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    Thats about all the pictures I have right now. I will update with more when i get more work done. In the meantime here is a little comparison of the roof before and after. Like I said, Im in the less is more camp. So it isn't going to look crazy chopped. Just trying to help the proportions a little bit.
    PhotoGrid_1497763426042.jpg
     
    farmer12, Hatchet and kmrumedy like this.
  8. 55Deso
    Joined: Nov 7, 2015
    Posts: 244

    55Deso
    Member
    from Wyoming

    Lookin good so far! You've got a nice profile starting to take shape with the chop.
     
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  9. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    Thank you
     
  10. belair
    Joined: Jul 10, 2006
    Posts: 9,020

    belair
    Member

    Im watching, hoping for the best. Looks like you have found a path. I liked the 0 inch chop too.
     
    leadfoot1000 likes this.
  11. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    I agree that these look awesome un chopped (at least I'm assuming thats what you're saying. But I can never leave well enough alone.
     
  12. taildragger1957
    Joined: Mar 18, 2009
    Posts: 160

    taildragger1957
    Member

    Not much to report... Been working on my 59 again. Finally got it back on the road so i can work on the plymouth again. All I've really done here is cut it up a little more, and worked on getting a little of the flow better in the back window. Heres a few pics. Easier to tell where the chop is going now, without having the old sail panels in the way. Oh... And don't mind the off center wheel. The body isn't sitting right on the frame and will be a few inches farther back once I cut the floor out more.
    20170801_174832_resized.jpg
    20170801_174922_resized.jpg
    20170801_174915_resized.jpg
     
    farmer12 likes this.
  13. loco_gringo
    Joined: Sep 2, 2009
    Posts: 581

    loco_gringo
    Member

    Subscribed!!

    I gotta 40 that I just pulled the glass out of to get ready to go under the knife.
     
  14. pkchop
    Joined: Feb 22, 2010
    Posts: 3

    pkchop
    Member
    from Lake Pan

  15. farmer12
    Joined: Aug 28, 2006
    Posts: 7,717

    farmer12
    Member

    Great work so far! Any progress?
     
  16. 62rebel
    Joined: Sep 1, 2008
    Posts: 3,233

    62rebel
    Member

    Been more than a year and two months.
     
  17. I got run out of here when I posted a subframe deal..............
     
  18. Those could easily be aftermarket. During WW2, Ford was fully involved with war production and wasn't supplying many replacement parts for their cars. The aftermarket stepped up and offered some of them; another guy on here bought a '40 Ford grill that was an aftermarket wartime replacement. The usual giveaway is most were cast from aluminum and lacked plating, as zinc and chrome were both critical materials. And technically, it should have a War Resources Board number on it somewhere as permission was needed to manufacture this stuff but some parts may have been built 'off the books'. Cool catch!

    And I think those would look great on your Plymouth.... :D
     
  19. How did this turnout? I'd love to see how the sail panels and panel between the trunk lid and rear window was wrapped up on it.
     
  20. goldmountain
    Joined: Jun 12, 2016
    Posts: 4,660

    goldmountain

    I remember a similar aluminum '40 Dodge grille. Not the best of castings. That Lincoln one looks pretty good.
     

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