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Introducing my Fuel Coupe-styled Tudor

Discussion in 'The Hokey Ass Message Board' started by Just Gary, Sep 18, 2006.

  1. Looks killer man!
     
    kidcampbell71 and Just Gary like this.
  2. It's looking good Gary. I like the front spreader bar moved forward!

    On a side note regarding 17 year old sons, has your son begun working on his own car? My boy bought an 03 V6 Mustang last October and I gave him a set of GT wheels for it. We also lowered it a little at that point. Now he has decided it needs to be a skosh lower, so we're going to cut another half coil all the way around. His growing interest is exciting to me.
     
  3. Good to see your still plugging away, I saved this photo of a center steer off the net a few months back and I think it goes right along with your build. FB_IMG_1516898136945.jpg
     
  4. blackrat40
    Joined: Apr 19, 2006
    Posts: 1,167

    blackrat40
    Member Emeritus

    Cool build man ! When I hear "Fuel Coupes/Sedans", it reminds me of a small Car Craft mag. I saw
    in about '58. It had an article about a '40 Ford 2 door sedan with a straight 8 Buick engine.
    The title of the article was "Buick On Juice Hauls A House!":eek:
     
    catdad49 likes this.
  5. Thanks much for the kudos, guys.

    Dave,
    Sounds like you've taught your son well.:cool: The hot rod bug hasn't infected mine yet, though he's attended several NHRA Nats & the Jalopy Showdown, and knows basic maintenance- brakes, oil changes, etc. I think as he drives more and our Model A becomes driveable, it will...

    Swade41,
    Oh yeah! :D That's what I'm shooting for, but street legal. Thanks for posting!
     
  6. I made two rectangular 1.5"x1.5"x 1/8" angle frames to enclose the gas tank; a 17 gallon aluminum RCI #2171A.
    20180329_202549-1-1.jpg

    20180324_120101_HDR-1.jpg

    The top frame bolts to tabs welded to existing body panel seams...
    20180425_172445-1.jpg

    ...while the bottom frame bolts to the subrails & more body panel seam tabs.
    20180425_172626-1.jpg

    Fill-ups are via an external cap in the driver's side sail panel...
    20180615_161759-1.jpg

    ...then through a modified '46-'48 Ford fill tube from HAMBer nwclassics, an adapter sleeve & hose from <www.fillernecksupply.com > , to a 45* angled filler from HAMBer Flatheadjohn47. It took me a week of eyeball-engineering before I figured how to cut up the fill tube so it would penetrate the body purpendicularly.:confused::rolleyes:
    20180619_222532-1.jpg
     
    Last edited: Jun 21, 2018
  7. Separating the tank from back seat passengers is a 3-piece, 18 ga. steel bulkhead.

    They're just two hammer-formed front pieces, flanged and screwed together, topped by a small horizontal "package tray", sporting a removable inspection panel.
    Seam-sealer around the edges should make them gas odor-tight & NHRA-legal.

    20180530_135133_HDR-1.jpg


    The stock hump & floor wouldn't clear the differential & panhard bracket at full compression.

    20180221_191748-1.jpg


    So I hammer-formed a back seat floor panel & massaged a T-350 pan into a new hump (they'll soon be plug welded together):

    20180528_123652-1-1.jpg

    Everything is intended to be race car simple- even Spartan - but neat, not butchered. :cool:

    20180530_130003-1.jpg


    Big thanks to Dean (Dino64) and Fitnessguy for convincing/ inspiring me to use weld nuts & 1/4"-20 machine screws for a more finished result. :)

    20180518_151442-1.jpg

    Next up is the trans tunnel.

     
    catdad49, AHotRod, Stogy and 10 others like this.
  8. NashRodMan
    Joined: Jul 8, 2004
    Posts: 1,989

    NashRodMan
    Member

    Gary,
    Will the back seat passengers still have enough leg room. Nice job on the tank/seat area work. Very cool ideas on the pan!
    Paul
     
    loudbang and Just Gary like this.
  9. Gary. I did my hump for the pan hard bar in the coupe with a 350 trans pan also. Great minds think alike . LOL. Looks really nice Gary. She is going to be a wild beast.;):)
     
  10. Gary - thanks for documenting this very interesting build. You are too modest, downplaying your skills. Fabrication takes vision, it's easy to tell you have that. Love the tire tech, great results.
     
  11. catdad49
    Joined: Sep 25, 2005
    Posts: 6,615

    catdad49
    Member

    Gary, have enjoyed your posts and always wondered about your avatar pic. Well, I wonder no more! Can't believe that I missed your build, this is going to be one fine machine. Plenty of great ideas, Clint Eastwood and how to prevent black boogers, what else could one ask for in a thread?! Keep Us posted, Carp.
     
  12. Dino 64
    Joined: Jul 13, 2012
    Posts: 2,460

    Dino 64
    Member
    from Virginia

    Alright ! Lookin' good Gary, that modified oil pan was very clever. :)
     
  13. catdad49
    Joined: Sep 25, 2005
    Posts: 6,615

    catdad49
    Member

    Look What I Found Today! Just Gary A.jpg
     
  14. Paul; yes, there should be enough back seat leg room for kids or adults on short trips. I think the back seat will come forward about 6" and the front seat back about 2". :)
     
  15. Oh YEA, this is getting good.:D
     
  16. Thanks for the compliments, guys. They're much appreciated. :)

    My transmission tunnel is a copy of TomT's & Dino 64's, but it's asymetric to hug the trans as closely as possible.
    It begins with an arched 18 ga. firewall lip, just high enough to access the engine-trans bolts.

    Next was a "perimeter flange"; made of 1.25" wide strips of 16 ga sheetmetal, temporarily screwed to the floorboards and firewall lip.
    20180708_194952.jpg

    The driveshaft tunnel design is still a big unknown, so a scrap of brake tubing keeps everything temporarily aligned at that end.
    20180708_193238-1.jpg

    Iterative CAD (Cardboard-Aided Design) produced tunnel templates....
    20180710_214122-1.jpg

    ...followed by 18 ga. steel, bent over a 6" pipe.
    20180712_183125-1.jpg

    I whipped up a simple fixture from an old bedframe and bolted the tunnel to it. It gives easy underside access while (hopefully :rolleyes:) minimizing welding warpage.
    20180923_192100-1.jpg

    Tack, grind, hammer/dolly, repeat. I alternated welding the seams from both above & below to minimize distortion, using my trusty Lincoln 140c.
    20181006_100445-1.jpg

    Then I filed the seams smooth. A Dremmel worked well along the flanged sides....
    20181014_204123.jpg

    ...and sanded the whole thing with #120 on a jutterbug:
    20181020_173738_HDR(1).jpg

    Finally, 1/4" x 20 weld-nuts & stainless machine screws look racy & hold everything together. :cool:
    20181021_180500(1).jpg
     
    Last edited: Oct 22, 2018
  17. Dino 64
    Joined: Jul 13, 2012
    Posts: 2,460

    Dino 64
    Member
    from Virginia

    Great job, that fixture worked really well, wish I had thought of that when I did mine. Asymmetrical designs difficult, nice work.
     
  18. Stogy
    Joined: Feb 10, 2007
    Posts: 26,446

    Stogy
    ALLIANCE MEMBER

    Man, that's a beautiful bit of craftsmanship and it also highlights how tiny these Little people Hotrods are...sometimes I feel like a Sowbug rolling up into a ball to get in the Ole Sport Coupe...and to think theres 3...:confused:?...I just re-read I think 2 pedals and a column and your feet going in there...:eek:

    I guess its a Hotrod and fit is not always a perfect thing as its not the main focus so we make it work as best we can.
     
    Last edited: Oct 22, 2018
    tomcat11, catdad49, brEad and 4 others like this.
  19. Looks great Gary, and not a easy piece to fab. Very well done.:)
     
  20. Nice man
     
    loudbang and Just Gary like this.
  21. Mike Colemire
    Joined: May 18, 2013
    Posts: 1,431

    Mike Colemire
    Member

    This is the same look I'm after with my 28 Tudor, right down to the tank, I have the same one. You are doing an amazing job, going to be following this for sure. Thanks for sharing.
     
  22. Back when he assembled my frame, @oj inadvertently convinced me that Model A front frame horns (~4" shorter & ~0.5" thinner) look lighter & more racy than Deuce horns:
    A frame horns vs 32 03.JPG

    So I whacked off the ends, sliced lengthwise slivers...
    20181113_183338(1).jpg

    ...and squeezed them together, capping the ends with 2" OD x 1/8" thick tubing half-circles.

    Then finished by welding & grinding everything, & filing the edges to a consistent radius:
    20181124_155530(1)(1).jpg

    They may get boxed later; after finalizing shock absorber & headlight mounts.

    Then, I notched the frame for front spring clearance. The U-shaped notches are two 1.5" x 1/8" thick L's welded together.
    20181130_160541(1).jpg

    The spring (and therefore, the notches) isn't quite perpendicular to the frame rails, due to the pinched front end, axle's caster, & car's rake.

    Also, I followed @C9's (RIP) recommendation to slightly angle each notch so it parallels the spring's arch where the spring might bottom-out against it.... instead of letting the spring hit a corner of a horizontal notch, which would result in a high stress in a small area.

    (Yeah- I tend to geek-out over minutia...:rolleyes:)

    Tacked and rechecked, then the MIG was cranked up to "11" for good penetration. Finally, rough edges were ground smooth.
    20181210_210510(1).jpg

    The frame isn't boxed inside the front cross-member. For peace-of-mind, I added a small stiffening brace between the top of the notch and the cross-member.
    20181210_210227(1).jpg

    One step closer to driving this thing! :)
    20181212_213951(1).jpg
     
    Last edited: Dec 13, 2018
  23. Dino 64
    Joined: Jul 13, 2012
    Posts: 2,460

    Dino 64
    Member
    from Virginia

    Great job, one step closer


    Sent from my iPhone using H.A.M.B.
     
  24. Looks great - you know it’s all in the details!
     
    Dino 64, Just Gary and loudbang like this.
  25. You're doing a killer job Gary!
     
  26. gnichols
    Joined: Mar 6, 2008
    Posts: 11,392

    gnichols
    Member
    from Tampa, FL

    Did you weigh the "take outs?" Were the man-hours worth the weight? I know, it all adds up, eventually.... just saying. Gary
     
    Dino 64, Just Gary and loudbang like this.
  27. Mike Colemire
    Joined: May 18, 2013
    Posts: 1,431

    Mike Colemire
    Member

    Any updates on this one?
     
    loudbang and Chucky like this.
  28. Look, Ma- no jackstands!

    The chassis is finally a roller:
    20190411_174954(1).jpg

    20190411_180020(1).jpg

    Still a bazillion tasks: driveshaft & loop, front shocks, rearend vent & copper washers, hard lines, yada yada yada...

    Meanwhile, Frederick County Customs < http://powdercoatingfccva.com/ > "dust-less" blasted & epoxy-primed the 91-year-old body using crushed bottle glass & water. They took a while but the price was fair and it came out really nice- only two minor "surprise rust spots" and despite the low-crown sheetmetal, no warpage.
    Thanks to @oj and @Dino 64 for recommending them.
    20190426_195405(1).jpg

    Bob, my friend with the trailer, is a local hot rodder from way back who was so happy to help that he gave me his koozie from the '74 Timonium, MD Street Rod Nats. I've been needling him to dust off his Mopar-powered '34 Dodge pickup.
    20190506_183919(1).jpg

    Some stance fine-tuning is needed, but I'm pretty happy so far.
    20190506_190339_HDR(1).jpg

    20190506_195617_HDR(1).jpg

    20190506_191234_HDR(1).jpg

    20190506_182529(1).jpg

    20190506_183033_HDR(1).jpg

    Two more A Tudor bucket seats came from a Ford Barn ad.
    I'd tried a pair of Austin Healey/MG seats & considered fiberglass buckets, but these seem the best combo (old Ford/ racecar spartan/ '60's hot rod) that still allows rear access & space for four. They'll look bitchin' in black tuck & roll.
    20190427_190925(1).jpg

    Finally, my Father's Day gift is flanges & collectors from < http://www.headersbyed.com/ > and J-bends from Summit to make my own headers. Should be fun!
     
    Last edited: May 6, 2019

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