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Technical Broken bolt removal

Discussion in 'The Hokey Ass Message Board' started by nickleone, Sep 9, 2018.

  1. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,456

    Ebbsspeed
    ALLIANCE MEMBER

    And most of them young ones will then also get the experience of dealing with a broken E-Z-Out.
    Those damn things are harder than a whore's heart!
     
  2. Blues4U
    Joined: Oct 1, 2015
    Posts: 8,060

    Blues4U
    Member
    from So Cal

    I've removed many a broken bolt, and several broekn EX Out's as well. Actually, the EZ Out's burn out pretty easy with a cutting torch, it's not that bad.

    Working on heavy equipment, rusted and seized up bolts are very common. Anything working near the ocean get's real bad, so do tractors used to push sewage sludge around. Nasty stuff! Broken bolts are just part of the deal.

    Those drilled bolts the guy in the video made are pretty cool, good idea. But one thing he was not doing which really makes a big difference in getting broken bolts out, is to complete the hole all the way through the broken bolt half. If the bolt doesn't come out easily at that point, heating it and allowing it to cool will sometimes cause the bolt to shrink and come lose. Hitting it with some penetrating fluid while still hot can help, but if too hot can cause it to flame, so be careful of that.

    If all else fails, and you've got a hole drilled through the bolt, cut it out with a cutting torch.
     
  3. G-son
    Joined: Dec 19, 2012
    Posts: 1,483

    G-son
    Member
    from Sweden

    Depends, Europe or US? I checked several european languages and they all say aluminium, while those lazy bastards across the pond don't use all the letters. :p
     
    56don, Blues4U and tb33anda3rd like this.
  4. clem
    Joined: Dec 20, 2006
    Posts: 4,659

    clem
    Member

    A couple of good tips there.
    I've never had to use an easy out.
    My method has always been to drill a hole and tap in an old allen key, and turn it backwards. Never failed me yet.
    Created out of necessity, when living 30 miles out of town.(yes, - I am a farmer)
    Even my mechanical engineer (do it by the book) son, was surprised at how easy it works.
     
    VANDENPLAS likes this.
  5. You guys are missing the point. If you turn the Ez Out a few revolutions, it comes out easy. It will usually be a little shorter than when inserted.
     
    56don and Casey Riley like this.
  6. Hollywood-East
    Joined: Mar 13, 2008
    Posts: 2,132

    Hollywood-East
    Member

    I worked in a machine shop(engine) when I was a kid, Very similar to your style, We used Key stock, Kinda the difference between a 12 point socket, And a 6 point... Broken bolt's was an hourly occurrence, An bee's wax instead of penetrating oil when heat is used.... An bastard screws, Always kick sideways with a chisel lightly...
     
  7. old sparks
    Joined: Mar 12, 2012
    Posts: 414

    old sparks
    Member

    beeswax heated in then let to cool. also torch heating broken bolt red hot then hiting with a shot of compressed air . blows crap all over then chase with a tap. scary but I have done it and it works. old mans trick
     
  8. Blues4U
    Joined: Oct 1, 2015
    Posts: 8,060

    Blues4U
    Member
    from So Cal

    Haha, try a cutting torch, gives you better control.
     
  9. MantulaMan
    Joined: Jun 19, 2018
    Posts: 40

    MantulaMan

    ATF/Acetone, punch and drill a hole to match the extractor size. Quality extractors are important. I paid £60 (UK) for my German made CV ones. I got a 1/8th turn of flex out of it before this stud started to move.[​IMG]

    Sent from my SM-J320FN using Tapatalk
     
  10. old sparks
    Joined: Mar 12, 2012
    Posts: 414

    old sparks
    Member

    not a joke blues for you. works very well. are you a millenial
     
  11. Harbor Freight has a set of what are called “transfer punches”, the go all the way up to 1/2”. They have a small punch right in the middle to center a dot right in the middle of the broken bolt. Makes drilling broken recessed bolts much easier.


    Sent from my iPhone using The H.A.M.B. mobile app
     
  12. Fortunateson
    Joined: Apr 30, 2012
    Posts: 5,717

    Fortunateson
    Member

    Yes. Check the spelling on the periodic table and then pronounce it properly!
     
  13. Fortunateson
    Joined: Apr 30, 2012
    Posts: 5,717

    Fortunateson
    Member

    LOL!
     

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