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Hot Rods 60 amp 3 wire GM alternator

Discussion in 'The Hokey Ass Message Board' started by The HellyDid, Dec 4, 2019.

  1. The HellyDid
    Joined: May 1, 2011
    Posts: 125

    The HellyDid
    Member
    from Florida

    What gauge wire from alternator to battery? It's a long run, from p***enger side to drivers side battery
     
  2. squirrel
    Joined: Sep 23, 2004
    Posts: 60,039

    squirrel
    Member

    you can probably use 10 gauge, but you can also use larger wire, if you feel it would be a good idea. The larger the wire, the less voltage drop, cooler the wire is, and the harder it is to route safely and terminate at the ends.
     
  3. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,782

    Boneyard51
    Member

    Agreed, but going from one side of the car to the other, I would do eight gauge , just to be safe.






    Bones
     
  4. jimmy six
    Joined: Mar 21, 2006
    Posts: 17,167

    jimmy six
    ALLIANCE MEMBER

    The more strands the better. A good crimp or solder the ends. Finish with heat shrink.
     
    Boneyard51 likes this.
  5. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,782

    Boneyard51
    Member

    LikeJimmy Six says, a good crimp! You will not get a good crimp on eight gauge terminals with a cheap crimper! Every hot rodder needs a good crimping tool! I have about six, I have collected over the years for 16 gauge to 00 gauge. One tool will not do both. And like Jimmy, I also solder mine. But there are differences of opinions on that! But a good crimp is imperative!
    I cringe when I see a otherwise nice looking wiring system with poorly crimped insulated terminals. I use un-insulated terminals crimped with a good crimper, soldered and heat skrinked. Never had a failure doing it that way.





    Bones
     
    jimmy six likes this.
  6. 10 gauge is common. if it were long like in 10+ ft I would maybe consider 8 gauge.
     
  7. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 16,149

    Bandit Billy
    ALLIANCE MEMBER

    I use one of these things and a 5 lb hammer on anything 10 or larger and heavy heat shrink tubing. The only thing that ****s is if you have to put an end on inside the car. On my 34 I had to terminate a 6 cable inside the p***enger compartment, I got tricky and used my vice to close the crimper.
    upload_2019-12-4_11-11-22.png
     
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  8. V8 Bob
    Joined: Feb 6, 2007
    Posts: 3,171

    V8 Bob
    ALLIANCE MEMBER

    A 3 wire alternator should have the output going to the main voltage distribution location, and then from there to the battery. I use 8 gauge with a 60 amp 10SI 3-wire and trunk mounted battery.
     
    Boneyard51 likes this.
  9. Jack E/NJ
    Joined: Mar 5, 2011
    Posts: 978

    Jack E/NJ
    Member
    from NJ

    BB>>>I use one of these things and a 5 lb hammer on anything 10 or larger >>>

    Dull chisel just as effective. 8^) Jack E/NJ
     
    54vicky and Boneyard51 like this.
  10. The HellyDid
    Joined: May 1, 2011
    Posts: 125

    The HellyDid
    Member
    from Florida

    Thanks guys, and I have one of those crimpers too.
     

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