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Technical 4 banger with Juice brakes.

Discussion in 'Traditional Hot Rods' started by Chalkie, Mar 21, 2020.

  1. Chalkie
    Joined: Apr 30, 2018
    Posts: 22

    Chalkie
    Member
    from England

    Good evening

    I am currently building up a Ford model a Ch***is and running gear, with a 27 ford model T roadster body on. I am using the Ford 4 banger engine to begin with as to get it registered here in the UK . As I would like to v8 it in the future and I don't have the rod brakes. I have brought everything but the master cylinder to fit juice brakes. I would like to know how other people have mounted the master cylinder to work with the stock model A pedal box.
    I have been googling, searching, reading books and asking about but I have not turned up anything as such, Either the posts are full of people discussing use of Juice vs Rod brakes or any guides showing you what people have done have dead links or photo buckets faded pictures you can't see very well and pictures speak a 1000 words and also a lot easier to have in front of you when making one.

    Any help would greatly be appreciated

    Thanks
    Stephen
     
    Last edited: Mar 25, 2020
  2. redoxide
    Joined: Jul 7, 2002
    Posts: 773

    redoxide
    Member

  3. Hitchhiker
    Joined: May 1, 2008
    Posts: 8,507

    Hitchhiker
    Member

    Chalkie likes this.
  4. Chalkie
    Joined: Apr 30, 2018
    Posts: 22

    Chalkie
    Member
    from England

  5. Hitchhiker
    Joined: May 1, 2008
    Posts: 8,507

    Hitchhiker
    Member

    A 3 inch piece of pipe with a flange on each side to mount the master cylinder off the crossmember a little bit to make room for the push rod.

    I don't have any pictures on this computer, but if you go back to the thread on my pickup it is on there.
     
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  6. ClarkH
    Joined: Jul 21, 2010
    Posts: 1,571

    ClarkH
    ALLIANCE MEMBER

    Some guys weld a bracket to the brake cross piece. I simplified matters and welded the bracket right to the brake pedal. Distance from center of pivot point to bracket and pedal is 6:1, as I recall. Moved battery to trunk and fabricated an MC mount directly behind pedal. Connect the two with adjustable rod. Mustang drum/drum MC, ~1968.
    finished pedal.JPG
     
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  7. winduptoy
    Joined: Feb 19, 2013
    Posts: 4,169

    winduptoy
    ALLIANCE MEMBER

    To start I'll try to set the stage and give a description. I have a B OHV Banger in my '29 A Roadster with an A frame. The battery is relocated to the trunkIt has a B pan and B transmission. It has B front engine mount and a rear mount on the transmission. The bellhousing does not mount to the frame so those mount holes were unused. The B transmission doesn't have a pedal cross shaft so had to figure out where the A pedals needed to be located for the clutch and the brakes. I used the unused holes in the bellhousing for a bracket mount for the cross shaft on the transmission side.....and to attach the transmission side of the master cylinder bracket t.... I'll go take some photos....
    but I used a master cylinder off of a '53, '54 Ford Pick Up...that had the right size cylinder bore ratio for the wheel cylinders. Made a bracket/plate out of 3/16" x 4" material that mounted behind, but parallel to, the pedal cross shaft. My frame is boxed, so I welded a tab to the frame to bolt the bracket/plate to. The other side attached to the bracket mentioned above, I wanted to be able to not have the commitment of having it directly welded to the frame. I hole sawed the plate for the master cylinder, locating it centered in line with the mechanical lever on the cross shaft and low enough that it would center on the eye of the lever. I had relocated the lever so it was 90 degrees to the plate when the brake pedal was all the way back.
    I made a push rod using the original mechanical brake clevis to attach to the brake cross shaft lever.
    Some of this may apply or may not to your application. I tried searching the HAMB before I did this project but came up with not much so it is probably good to have a thread on this. Post so we can see what YOU do.
    Good luck,
     
  8. winduptoy
    Joined: Feb 19, 2013
    Posts: 4,169

    winduptoy
    ALLIANCE MEMBER

    Well my car is driven hard in the salt, dirt and mud so it has signs of use....
    Notice the bracket that hugs the transmission, it supports the cross shaft and M/C bracket/plate IMG_20200321_160014717.jpeg

    Sent from my XT1585 using The H.A.M.B. mobile app
     
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  9. winduptoy
    Joined: Feb 19, 2013
    Posts: 4,169

    winduptoy
    ALLIANCE MEMBER

    Cross shaft mounted on frame side so I could take it out and throw it away if it didn't work. I took a shaft off an A bell housing. The bracket that hugs the transmission on the bell housing. I just heated it with a torch and bent it up in my Big ***ed vise. IMG_20200321_155918422.jpeg 1584831966922.jpeg

    Sent from my XT1585 using The H.A.M.B. mobile app
     
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  10. stillrunners
    Joined: Aug 27, 2009
    Posts: 10,590

    stillrunners
    Member
    from dallas

    Nice work - winduptoy !
     
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  11. Hank56
    Joined: Apr 19, 2013
    Posts: 73

    Hank56
    Member
    from NC

    BCC70354-AD82-4B2F-8E81-18E1BE2B2DDD.jpeg I built a similar ride to yours last year...I’m still running rebuilt mechanical brakes with no issues so far...I took it out cruising twice already this weekend....I’m building another banger powered rpu right now..this one I’m gonna do juice breaks and a hopped up banger .I’m gonna use this battery box /master cylinder kit - http://www.bolingbrothers.com/model-a-master-cylinder-battery-box-***embly/ unless I find something better or cheaper...this one lets you use your stock break pedal...check out the page it might give you some ideas...
     
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  12. Russ B
    Joined: Jun 13, 2010
    Posts: 1,604

    Russ B
    Member

    [​IMG]
    my setup has the master cylinder tied to the battery box. You see the bellcrank has a pivot mounted on the box. The mc mounts low facing to the rear. I could not find a photo of the mc and mount. You might go to FordBarn and do a search for more information and pics.
    [​IMG]
    this is what I have, the pic is from Bolling brother’s site.
     
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  13. Chalkie
    Joined: Apr 30, 2018
    Posts: 22

    Chalkie
    Member
    from England

    Evening, sorry for the late replies the misses made me clear out the front room and paint it, had to take my pc out to be able to do that only just got it back in but thank you for all your replies, the posts have been very helpful. dose anyone have the measurement of the arm on the Bolling brothers mount? as i could possibly just make a mount to hold the MC off the side of the gearbox as I have my battery located in the boot anyway.

    Yet again thank you for all your replies.
     
  14. Chalkie
    Joined: Apr 30, 2018
    Posts: 22

    Chalkie
    Member
    from England


    That's a beautiful looking RPU
     
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  15. Chalkie
    Joined: Apr 30, 2018
    Posts: 22

    Chalkie
    Member
    from England

    That's cool. are the brake pedals Cast iron or? I'm not sure been told cast iron can be horrible to weld.

    Thanks
     
  16. ClarkH
    Joined: Jul 21, 2010
    Posts: 1,571

    ClarkH
    ALLIANCE MEMBER

    Ford pedals of that era are forged steel. It welds nicely. I cut my backet off a junk F1 pedal so it would be similar steel.
     
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  17. Chalkie
    Joined: Apr 30, 2018
    Posts: 22

    Chalkie
    Member
    from England

    Just happens I've got a set of f1 pedals and some 36 ford pedals aswell.
     
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  18. manyolcars
    Joined: Mar 30, 2001
    Posts: 9,609

    manyolcars

  19. Chalkie
    Joined: Apr 30, 2018
    Posts: 22

    Chalkie
    Member
    from England

    Is the lever arm for the Brakes on the battery 1:1 ratio? if so I could work a length out

    Thanks
    Stephen
     

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