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Technical Turn Signal Wiring How-To Part 2

Discussion in 'The Hokey Ass Message Board' started by Crazy Steve, Feb 16, 2021.

  1. This is sort of a follow-up to this thread... Turn Signal Wiring How-to | The H.A.M.B. (jalopyjournal.com)
    This post came into being after a request by HAMBer @theLicks to decipher his Tri-C aftermarket steering column wiring. As it turns out, he didn’t get all the bits for it or any kind of wiring diagram when he bought it second-hand. So I offered to help, and after thinking about it realized this would be applicable to more than just his issue. Plus depending on how you wire it, there are multiple options. So here’s the ‘expanded’ version…

    In his case, he only had four wires coming out of his column; one for the horn, which only left three for the turns/brake lights. Not enough wires… but with the use of some relays in various combinations, full function can be gotten. Basically, the switch in his column was only a single-pole double-throw switch with a center off position. Think about that for a moment…

    Want full-function brake/turns with only a toggle switch on the dash? Done. Or do you have a vintage turn-only aftermarket switch? Convert to full function. Or what if you have a hard-to-replace vintage switch, either aftermarket or OEM that has issues? If you can find two wires in each left/right position that have continuity to each other, you can use it with this method. We can even add 4-way flashers to any set-up.

    So for clarity, I’m going to show the diagrams in pieces. The user-operated switches operate the relays, and the relays operate the lights. I’ll show the ‘control’ circuits for the relays, then the actual lighting circuits. I’m also only going to show the ‘left’ side relays, the right side will wire exactly the same, just using 'right' inputs and outputs. I’ll also note that I’m showing ‘standard’ Bosch-style ‘headlight’ relays as these are the most commonly-available relays. I strongly recommend using plug-in bases for the relays as that will make troubleshooting/repair far easier. H1 Turn Relay control.jpg
    Basic control circuit. Pretty simple, eh? 12V into the switch, power out to either the left or right relays when switched. I’d recommend connecting the turn switch power to a key-switched source. All other power circuits can be connected to unswitched power, reducing load on your ignition switch. H2 Turn Relay output basic.jpg
    Basic power circuit. Turn switch off, brake light power goes right through the normally-closed contact in the relay and you have brake lights. Turn the left turn on, both relays close the normally-open contacts (and open the normally closed) and power goes through the
    flasher and relays to the lights. Notice there’s no indicator light or lights however… Coming right up…
    H3 Turn Relay output 2 indicator.jpg

    For two indicators, simply come off the relay output to the front turns. Only need/want one indicator?
    H4 Turn Relay output 1 indicator.jpg Simply use a three-wire flasher. You can now buy a three-wire flasher that plugs into a two-wire socket and has a wire pigtail to supply the indicator lamp. NAPA EL12 is one, also sold under other brands. This is an electronic unit that will flash from 1 to 12 lamps. And you’ll notice that there’s a wire coming from the light switch to relay 2. This is an option; if you’re using a single-filament front turn light, you can use it as a running/parking light by making this connection on each side. This will prevent you from using two indicator lights as shown above however as they would be on anytime the running/park lights are. If you just HAVE to have two indicators with this option, the easiest way to do this is to use two flashers, one for each side.

    And last but not least, add 4-way flashers…
    H5 Turn Relay control 4way.jpg Adding a two-pole single throw switch as shown in the control circuit is all it takes. There is one downside however; when the flashers are on, you’ll have NO brake lights. If you’re stationary, no big deal, but if moving it may be. Next post will address this…
     
    Last edited: Feb 16, 2021
  2. So to ‘fix’ the no-brake-lights issue when the flashers are on, we’ll change the 2PST switch out for a 3PST switch and add two more relays, one for each side…
    H6 Turn Relay control 4way w overide.jpg This is the control side. You only want relay 3 operating when the flashers are on.

    H7 Turn Relay output 2 indicator 4 way w overide.jpg
    Adding relay 3 and the jumper to relay 1 allows the brake lights to override the turn signals when the brakes are applied for safety. This is for two indicator lights.
    H8 Turn Relay output 1 indicator w Park 4 way overide.jpg
    This is the single indicator version and retains the option of using a single-filament front light. I’ll note here that when the brakes are applied, all lamps will light up steady (no flashing) which is how most OEM 4-way flashers work.

    One last option for the custom guys….

    Too many taillights.jpg If you’re this guy and want to make all of them work without worrying about smoking the brake, turn and/or taillight switches, here’s how to do it…

    H9 Turn Relay output high current.jpg This does it all. Just make sure you size the supply circuits big enough for your load. And if flashing 12 lamps isn’t enough, they also make a 20 lamp flasher…

    That's it! Hopefully at least some found this useful.
     
    Last edited: Feb 16, 2021
  3. rod1
    Joined: Jan 18, 2009
    Posts: 1,455

    rod1
    ALLIANCE MEMBER

    Thanks for that Steve.Man you got them electrons figgered out.
     
    lothiandon1940 and loudbang like this.
  4. Casey Riley
    Joined: Jun 27, 2018
    Posts: 543

    Casey Riley
    Member
    from Minnesota

    This fascinates and intimidates me at the same time.
    Thanks for sharing.
     
  5. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,976

    2OLD2FAST
    Member
    from illinois

    Now make each side sequential ..
     
    loudbang likes this.
  6. Frankie47
    Joined: Dec 20, 2008
    Posts: 1,877

    Frankie47
    Member
    from omaha ne.

    I think I’ll just stick my arm out the window.....some punk on a cell phone will probably think I’m flipping him off and ram me....lol. Honestly tho I love wiring it is cathartic for me, also the stock three wire switch had enough wires....it was just for the rear lites only no fronts involved.
     
    loudbang likes this.
  7. Jack E/NJ
    Joined: Mar 5, 2011
    Posts: 959

    Jack E/NJ
    Member
    from NJ

    2old2fast>>>Now make each side sequential .. >>>


    And then wireless too! Jack E/NJ
     
    loudbang likes this.
  8. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,976

    2OLD2FAST
    Member
    from illinois

    Wouldn't it be <<<< and >>>>.
     
    loudbang likes this.
  9. A Boner
    Joined: Dec 25, 2004
    Posts: 8,043

    A Boner
    Member

    Simple solution, and one I highly recommend. Easily solves the turn signal, emergency flasher, and canceling out the brake light (for the turn signal to work), wiring dilemma.....and it’s H.A.M.B. Compliant!
    4F718D93-0832-435F-A2FA-F3DCECC642C4.png
     
    Last edited: Feb 19, 2021
    JeffB2, loudbang and Frankie47 like this.
  10. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    I need an Excedrin.......and I mean that in the best possible way! :confused:

    Ray
     
    loudbang likes this.
  11. theLicks
    Joined: Dec 21, 2006
    Posts: 18

    theLicks
    Member
    from Azusa, CA


    Wow Crazy Steve! That's exactly what I needed to wire up my signals to the Tri-C column... Thank you so much for sharing your wisdom!

    So, once I realized I needed 4 relays I remembered that Ron Francis included a provision on the Access 24/7 panel that I'm using to mount 4 additional relays right on top of the panel. I ordered 4 of them from Summit. They nest together and slide right on top of the panel which is the perfect place to put them for my setup.

    I started on the install tonight by attempting to remove the wires in the connectors that they supplied in order to replace them with the new wiring per your schematic. I easily removed the first couple of wires but the release space in the connector is pretty small and after considerable effort I have now got some stuck wires that I can't get out. I'm guessing at this point I have butchered them up so much that I may need to just smash them with a hammer and buy more connectors. Before I jump off that cliff I thought I would ask for help and see if you or anyone else has any suggestions on how to finish getting them out? Any tips on removing the rest of them without ruining them would be a big help too. I have tried a small screwdriver that I ground down to fit in the slot, a couple of different picks and even a needle with no success. I must be doing something wrong......

    Any suggestions on how I can save the connectors?

    Here is the top of the panel where they slide on... IMG-4191.jpg

    Here are 2 of the relays nested
    IMG-4190.jpg

    Wires stuck in the connector - you can see how I have screwed them up
    IMG-4188.jpg
     
  12. I believe a Napa parts store could fix you up with the tool to release the wires.
    My first stop before Napa would be my local auto repair shop to see if he has the needed tool, to help me out.
     
  13. Mimilan
    Joined: Jun 13, 2019
    Posts: 1,232

    Mimilan
    Member

    Use a skewer needle or dentist pick to bend [push back] the barb on the spade terminal and they slide out
     
  14. 24riverview
    Joined: Jan 13, 2008
    Posts: 1,117

    24riverview
    Member

    This is a very handy tool Menards sells, I assuming you probably don't have Menards there though so look for something similar.
    https://www.menards.com/main/electr...11-c-6455.htm?tid=3938723263142555705&ipos=30
    The most important part when trying to release these terminals is to push and hold the wire up from the bottom before inserting the tool. If you don't create some clearance where the lock tab is they can be a bitch. I made this illustration years ago for a different terminal but the idea is the same. You need to make a little clearance for the tab to come up by pushing the wire from the back otherwise forcing the tool in sometimes bends the tab making it harder to release.
    (ignore the yellow arrow, that was to show how terminal was removed after released)
    IMG_0031 (2)-1.JPG
     
    Last edited: Feb 20, 2021
    RICH B and ramblin dan like this.
  15. theLicks
    Joined: Dec 21, 2006
    Posts: 18

    theLicks
    Member
    from Azusa, CA

    IMG-4201.jpg
    Hey, thanks for the suggestions 24RIVERVIEW and everyone else! You're right, we don't have Menards out here. I searched all over for that tool because it looks like the easiest to use.

    I wanted to respond here because after several days of frustrating myself, I finally talked to the tech where I bought the relays and discovered that there is a white plastic lock on the backside that has to be removed in order to get the terminals out! I had noticed the white plastic part and had even pulled on it some but it didn't move so I assumed it was part of the connector and figured I would break it if I kept messing with it. Anyway, it does come off and that solved the problem.

    Felt pretty dumb when he told me about it. I asked him why they don't supply instructions with their relay blocks and he did not have an answer. Probably most people just splice into the wires that come installed, but I did not want a bunch of splices in my new harness.

    IMG-4189.jpg Hopefully this info will save other novices like me some aggravation!
     
    loudbang and pprather like this.
  16. hemihotrod66
    Joined: May 5, 2019
    Posts: 968

    hemihotrod66
    Member

    Here is the basic GM wiring that most aftermarket columns use today.... Turn signal switch wiring.png
     

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