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Technical DIY Exhaust Baffles

Discussion in 'The Hokey Ass Message Board' started by 57dood, Apr 29, 2023.

  1. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    Hey, whatsup.....Im running 2.5 inch dual exhaust,stainless shorty headers and heavy packed magnaflo rounds, 454 BB. Full length tubes with rectangular tips. Second set of mufflers installed, figuring get larger with more pack would b quieter. nope....... Want to build some effective tailpipe insert style baffles. Looking for some direction. Was thinking of maybe 4 inch long 1 1/2 inch tube, random drilled with multi drilled end cap?
     
  2. 2Blue2
    Joined: Sep 25, 2021
    Posts: 415

    2Blue2


    Motorcycle insert baffles?
    The're reasonably priced.
    Pick one smaller than your pipe so there a air gap around it.
    Maybe drill a few more holes?
    Just a thought...
    OIP.qrbGVqGb_y9_zz16m1U1IwHaHa.jpeg

    J pipe attenuation is also an option.
     
    alanp561, mad mikey, SS327 and 2 others like this.
  3. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    Thats a good plan. Have to experiment on the length and air space clearances. Back pressure etc etc. trial n error gig comming up
     
  4. bill gruendeman
    Joined: Jun 18, 2019
    Posts: 944

    bill gruendeman
    Member

    From what little I understand about exhaust, the more bends (bake up sound waves) the quieter it will be.
     
  5. jimmy six
    Joined: Mar 21, 2006
    Posts: 17,166

    jimmy six
    ALLIANCE MEMBER

    Speedway advertises augers for use in circle track exhaust systems. I use one before the muffler in my OT Ford F150 5.0 Coyote. Really helps.
     
    Jet96, 57dood, 2Blue2 and 1 other person like this.
  6. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    Thanks for suggestions, have quite a few bends through to rear of car, tried some baffle inserts inside tails, didn’t change a thing‍. Who has the quietest round style stock muffler out there,?? drastic step may have to b taken, Swap out.
     
  7. mad mikey
    Joined: Dec 22, 2013
    Posts: 9,467

    mad mikey
    Member

    I understand your dilemma, but hot rods are supposed to be LOUD!:D
     
  8. Mr48chev
    Joined: Dec 28, 2007
    Posts: 36,050

    Mr48chev
    ALLIANCE MEMBER

    Years ago I used a tightly rolled piece of "hardware cloth" slipped in my 4 ft scavenger pipe and held with a cross pin as my muffler. I just went to the local hardware store, bought a couple feet of it and cut it and rolled it up and slid it in. use a good retainer to hold it in or it might blow out at and inopportune time. No need to know why I know that, but in 1965 a little 4 banger with a 4 ft scavenger pipe straight pipe was about as loud as some of these rice burners with a fart pipe are now.
     
  9. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    I know , I like loud too man but this beast is waaay too flanky Tried regular baffle inserts into the magna flows to no avail, Just installed pr 2.25 stock round mufflers and different tips, I think it’s louder than ever . Can these speedway spirals go in after muffler or is pre muffler better?seeing pre muffler just after header ideal Grind fit, weld in are on the way, fingers crossed
     
    Last edited: May 25, 2023
  10. I used Harley drag pipe baffles in the lake pipes on my 51'. Doubled em up on each side. Thats the only exhaust I have, straight through the side lake pipes
     
  11. 6sally6
    Joined: Feb 16, 2014
    Posts: 2,936

    6sally6
    Member

    Another hot rod site I frequent swear by the big Cadillac muffs ! They ALL rave about how they cut the sound wayyy down with out strangling it to death . Smaller diameter pipes make it quieter too but........a built 454 is a LOT to try and quieten.
    6sally6
     
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  12. mad mikey
    Joined: Dec 22, 2013
    Posts: 9,467

    mad mikey
    Member

    With all this talk of baffles, doubling up, etc. what are the effects on back pressure? I can not answer that. Oh No! I may have just opened yet another can of worms. Well lets see what transpires .:eek:;)
     
  13. gimpyshotrods
    Joined: May 20, 2009
    Posts: 24,559

    gimpyshotrods
    ALLIANCE MEMBER

    I have already tried to set the record straight on what "back pressure" actually is, and what the function, to no avail.

    I was told, by a retired sheet metal worker and a retired union carpenter, that I have no idea what I am talking about.

    I am now just letting people enjoy where they are, and will sit back and watch the world burn.
     
    Last edited: May 25, 2023
  14. swade41
    Joined: Apr 6, 2004
    Posts: 14,528

    swade41
    Member
    from Buffalo,NY

    The quieter the muffler the more horsepower it robs, Engine Masters did a muffler shootout on the dyno, some interesting results so maybe look that up.
    My experience with the Speedway auger style baffle is that it's restrictive enough to burn the paint off the pipe in that area.
     
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  15. earlymopar
    Joined: Feb 26, 2007
    Posts: 1,812

    earlymopar
    Member

    Before adding baffles, etc. place your mufflers as far back in your system as possible and give it a test. You'll likely be surprised. Hopefully your system is full-length to the rear bumper or close to it.
     
    INVISIBLEKID and 57dood like this.
  16. Back in the good ol' bad ol' days when Detroit manufacturers were trying to turn machines into sheep, they added "resonators" after the mufflers, before the tips. This modular approach was effective at reining in a noticeable amount of what was considered uncitizen-like noise. Back then I did my own "experiments" of removing said 'resonators' to see if there may be some predatory growls that could be unleashed. There were. :cool:
    The thing about exhaust pulses is there are basically 2 kinds. One type of pulse is the sound wave that travels at its set speed and is little affected by the usual restrictions; the other type is the slug of gaseous material that can be affected by restrictions. Naturally, most of the exhaust system modifications that can be done affect both types.
    In general, your exhaust, like most, is overbuilt for the lower RPMs you will experience on the street. Another way to say it is there's plenty of capacity for recreational driving. So unless you need that flow at ultra-high RPMs to win and bring home a paycheck, you can make changes to tone down some noise without dinging your street performance.
    Torque is acceleration and 454 cubes of it will be responsive beyond your needs and any pinch to quiet down some noise won't be much of a factor.
     
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  17. Blues4U
    Joined: Oct 1, 2015
    Posts: 8,115

    Blues4U
    Member
    from So Cal

    I've had them installed in a set of lakes headers for several years now, they haven't burned the paint off, and no indication that section of the header is any hotter than the rest.

    They dropped the sound pressure level about 10db vs no baffles, which is a huge amount; yet they are still loud enough to be enjoyable (still louder than gl*** packs). Whether it's the type of sound you want or not is another thing.
     
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  18. willys36
    Joined: May 6, 2006
    Posts: 3,214

    willys36
    Member

    I built mufflers into the collectors in these g***er headers. Exhaust goes down, back up, then down again in perf'd pipes wrapped in gl***. Work pretty well and I get the look I needed. Its a cruiser, not a racer.
    IMG_1172.JPG IMG_1174.JPG IMG_1856.JPG
     
  19. Blues4U
    Joined: Oct 1, 2015
    Posts: 8,115

    Blues4U
    Member
    from So Cal

    I believe they come in either 3.5" or 4" diameter, they are intended to go into the collector.

    These guys offer them in 2.5", but they are expensive. https://www.spiralturbobaffles.com/

    These guys make baffles to insert in your pipes, your supposed to wrap them in fibergl*** wrapping: https://www.carchemistry.com/

    You might try these, wrap them in fibergl*** matting: https://www.summitracing.com/parts/stw-pc2512ex
    Search Summit's site, they have that style in varying lengths, up to 30" I believe.
     
  20. mad mikey
    Joined: Dec 22, 2013
    Posts: 9,467

    mad mikey
    Member

    Yep. car chemistry makes lots of different baffles, They are also very pricey in my opinion.
     
  21. swade41
    Joined: Apr 6, 2004
    Posts: 14,528

    swade41
    Member
    from Buffalo,NY

    We'll have to agree to disagree, maybe the horsepower level has a bottleneck effect on the restriction.
     
    Blues4U likes this.
  22. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    yep they are positioned at rear end and its full length duallys.
     
  23. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    A pr of dynotechs enroute, have 11 inch space between ea muffler and headers. Im hearing you can also cap spiral center tube for more db elimination?.There was a Engine Masters episode where they were smashing header tubes to show excessive backpressure really didn't affect overall performance/hp. hmmmmmm
     
  24. theHIGHLANDER
    Joined: Jun 3, 2005
    Posts: 10,772

    theHIGHLANDER
    Member

    Does it "bark" too much for ya? Does it have an 'H' pipe? An 'H' pipe tames the wild beast of noise and improves response. The best systems use one.
     
  25. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    Did u see the one where they hammered header tubes restricting flow, but were still showing horsepower numbers. This puppy just a cruiser.
     
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  26. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    I know i might be dreaming lol.
     
  27. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    i thought bout adding....there's room up front, any stipulation on distance from frnt down pipes? is it worth the effort?
     
  28. The largest diameter straight resonators and turbo mufflers you can stuff in there will quiet it down the most. Not chambered or race bullet mufflers. Also, too much baffle will choke that big block.
     
  29. theHIGHLANDER
    Joined: Jun 3, 2005
    Posts: 10,772

    theHIGHLANDER
    Member

    I'm not sure of what the optimum distance is, but the cars I had them in were up near the motor/trans area. Worth it? All day. I recommend doing some net digging for actual technical results but the cars I added them to not only sounded better, it made improvements I could feel.
     
    57dood likes this.
  30. 57dood
    Joined: Nov 10, 2009
    Posts: 50

    57dood
    Member
    from Ontario

    Back to crawl under, adding the crossover. Thanks for help peeps. Will drop results.
     

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