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Hot Rods AlumaCoating for Headers?

Discussion in 'The Hokey Ass Message Board' started by oj, Jan 5, 2024.

  1. oj
    Joined: Jul 27, 2008
    Posts: 6,589

    oj
    Member

    I just heard about AlumaCoated headers and I have a valuable older set on a race car that I need to have something done to protect and keep them looking good. I don't know anything about this process and if it can be done to a used set or if it is for new metal only.
    School me, please.
    Thanks, Oj
     
  2. Rarefish383S
    Joined: Jun 22, 2009
    Posts: 220

    Rarefish383S

    Well, I know guys that Ceracoat stuff(Spelling), They clean the old metal and it works fine. I would think if you get the metal clean, it will work. Doing a search now.

    Quick search and what I found was alumacoat is for anodizing aluminum, I saw references of ceramic coating steel, or ceracoat. Maybe I didn't look far enough. I would be concerned about heat on coatings. Wait for others that know what they are talking about.
     
  3. I had some headers done in some type of aluminum coating, they held up for thirty years. The place was called “Lansing aluminizing” it was a spray process that left a dull textured surface.
     
    lumpy 63 and Bill's Auto Works like this.
  4. 51504bat
    Joined: May 22, 2010
    Posts: 5,645

    51504bat
    ALLIANCE MEMBER

    I had a VW place in Riverside, CA do the 302 headers for my Ranch Wagon. Process called Turbo Hot. Much cheaper the Jet-Hot plus it was local. Engine isn't installed yet so not sure how they will hold up but they look good sitting on the shelf.
     
  5. kabinenroller
    Joined: Jan 26, 2012
    Posts: 1,341

    kabinenroller
    Member

    My headers and oil pan were coated by Jet- Hot, they are a satin like chrome color. Seem to work well, no discoloration in the three seasons I have driven the car.
    Not inexpensive, but nothing is cheap anymore. The company was very professional to work with.
    IMG_3091.jpeg

    IMG_3092.jpeg
     
  6. poco
    Joined: Feb 9, 2009
    Posts: 1,766

    poco
    Member
    from oklahoma

    Had a pair of chevy ram horns coated and held up real well.
     
  7. lumpy 63
    Joined: Aug 2, 2010
    Posts: 3,374

    lumpy 63
    Member

    Do you recall the name of the place? My local place closed down...
     
  8. oj
    Joined: Jul 27, 2008
    Posts: 6,589

    oj
    Member

    Yes, that is what I found as well. I am wondering if what I heard was the wrong terminology.
     
  9. Fordors
    Joined: Sep 22, 2016
    Posts: 6,520

    Fordors
    Member

    Aluminum coated headers were popular in the 1960’s, the process was flame spraying.
     
  10. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,398

    Johnny Gee
    Member
    from Downey, Ca

  11. 51504bat
    Joined: May 22, 2010
    Posts: 5,645

    51504bat
    ALLIANCE MEMBER

    Located in: Car Craft
    Address: 1006 W La Cadena Dr, Riverside, CA 92507


    Phone: (951) 683-0186
     
    lumpy 63 likes this.
  12. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 16,062

    Bandit Billy
    ALLIANCE MEMBER

    Russ Meaks (AMBR fame) in Clackamas, OR does a nice job using Cera chrome, a thermal coating that he claims will lower the temperature of your engine compartment. One coat inside the pipes and 2 coats outside. I had him do my Porters, Red's headers, exhaust hangers and pipes back to the tail pipes, I made those from SS.
    upload_2024-1-5_9-50-14.jpeg
     
    warbird1, SS327, chevyfordman and 2 others like this.
  13. MMM1693
    Joined: Feb 8, 2009
    Posts: 1,548

    MMM1693
    ALLIANCE MEMBER

    Had a aluminum intake and a pair of cast iron ram horns done by JET HOT in OKC. I had them done in the satin chrome finish like kabinroller. Held up for the 20yrs I had the car.
     
  14. silent rick
    Joined: Nov 7, 2002
    Posts: 5,672

    silent rick
    Member

    on calumet ave in hammond, my brother went to school with the owner. i was going to suggest them, wish i had a pick of val's lake headers on his model A. @jim32
    they will start to yellow after a few years but you can spray some high temp white or black paint over the coating and not harm it
     
    scotty t and bchctybob like this.
  15. lumpy 63
    Joined: Aug 2, 2010
    Posts: 3,374

    lumpy 63
    Member

    I just called, they said they only do ceramic coatings on headers....
     
    scotty t likes this.
  16. DDDenny
    Joined: Feb 6, 2015
    Posts: 22,475

    DDDenny
    Member
    from oregon

    I'm still wanting to have Russ do the headers/system on both my roadster and Nova.
    At one time I thought Russ was using CERAKOTE, they had a color that was called "***anium", subtle but ***y.

    upload_2024-1-5_11-21-21.png
     
    kabinenroller likes this.
  17. Back in the 90s there was a type of ceramic coat they were using that made them look like rough aluminum.
    It does not matter of the metal is new or old, the coater preps them before coating.
     
  18. oj
    Joined: Jul 27, 2008
    Posts: 6,589

    oj
    Member

    Now, THAT looks like the finish on what the guy called AlumaCoat, maybe be just got the term wrong - I do **** like that all the time. One of the people I deal with does CeraKoating, I'll give them a shout, thanks Oj
     
    Just Gary and alanp561 like this.
  19. Bandit Billy
    Joined: Sep 16, 2014
    Posts: 16,062

    Bandit Billy
    ALLIANCE MEMBER

    From Russ' website:

    Headers
    The header gases can radiate large amounts of heat in the engine area. For a cooler engine compartment, thermal ceramic coating provides the best solution. The coatings will not burn off or change color when applied properly and should last a life time. We always coat inside and double coat the outside of your system. Available in Cermachrome, Cast Iron, Black Satin, Satin Silver, ***anium, Raw Steel and White.
     
    oj and bchctybob like this.
  20. DDDenny
    Joined: Feb 6, 2015
    Posts: 22,475

    DDDenny
    Member
    from oregon

    :cool:
     
  21. Mike VV
    Joined: Sep 28, 2010
    Posts: 3,329

    Mike VV
    Member
    from SoCal

    Correct.
    The ONLY...actual...aluminum "sprayed" coating was with a torch and high pressure air.
    I had a set of custom headers that a friend and I built for my 262, V6 Chevy II wagon years ago.

    It held up very well. Oil droppings, were gone by the next day, hitting with a wrench, just did a tiny polished spot on the rough aluminum. Mine never chipped, of came off in any way.
    One of the better header manufacturers also offered an aluminum sprayed header back in about the later 1980's, but don't recall who. I bought a set for the 454 that I put into my Moms 72 Monte Carlo.
    Funny, she didn't like the look from the side of the car. So I spray painted the collector black. The black paint was gone in about two days !!

    The aluminum spray is a very durable coating.
    The company that did mine, also did a lot of "aircraft" work. Unfortunately, they no longer spray aluminum.

    oj -
    Your next best bet is the various ceramic coatings, or get REALLY lucky and find someone that still does the aluminum spray coating.

    Mike
     
    oj likes this.
  22. Paulz
    Joined: Dec 30, 2018
    Posts: 196

    Paulz
    Member

    Air cured Glacier ***anium is what I used on my headers. Did it at home, easy, and has held up good so far.
     
  23. Fordors
    Joined: Sep 22, 2016
    Posts: 6,520

    Fordors
    Member

    Flame spraying might be the street term, it’s also known as metalizing. The primary purpose is to reclaim a worn shaft or other surface and then machining back to size so look for shops that do industrial work if interested in getting headers aluminum coated.
     
  24. Had my headers on my old 390 FE Ceramic coated (inside and out) and they lasted for the few years I had it.
    @lumpy 63
    This place also does other coatings in Santa Ana.
    http://www.embeeperformance.com/
     
    lumpy 63 likes this.
  25. iafraser39
    Joined: Aug 2, 2009
    Posts: 200

    iafraser39
    Member
    from Warmland

    Here s mine,aluminum coated, they are 10 years old and polish up great. P1010002.JPG
     
    X-cpe likes this.

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