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Technical School me: FED master switch... with a magneto.

Discussion in 'The Hokey Ass Message Board' started by Harv, Jul 23, 2024.

  1. Harv
    Joined: Jan 16, 2008
    Posts: 1,367

    Harv
    Member
    from Sydney

    I'm about three quarters of the way through my FED build, and starting to tie down some of the details. My home track is IHRA sanctioned. I'm trying to minimise anything electrical on this thing (and no electronics) to make it as era-correct as the IHRA regs will allow.

    The IHRA rules require a master switch to shut down all electrical power on the vehicle. This makes sense... I could readily see myself doing something like this:

    INSANE CRASH! NITRO DRAGSTER! MELTDOWN DRAGS! BYRON DRAGWAY! (youtube.com)

    (though truth be known it would be a brave track official who would step up to two smoking slicks to turn off the master).

    The battery on the FED is only running the starter (no push starts in IHRA :( ) and a water temp gauge. Wiring in the master switch for that was easy enough. It got me thinking though - turning off the battery will do very little given that I am running a magneto.

    I figure that a simple solenoid will do the job. When the master is off, the solenoid closes and earths the magneto P terminal (in parallel to the ignition on/off switch in the cockpit). When the master is on, the solenoid opens and the magneto is free to run.

    Thought I would check in here to see how others have done this. Open to suggestions too please on a high-quality 12V solenoid that will handle the magneto primary back voltage (around 200V or so) and a lot of vibration. Would need to be power-to-open type.

    Cheers,
    Harv
     
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  2. AngleDrive
    Joined: Mar 9, 2006
    Posts: 1,160

    AngleDrive
    ALLIANCE MEMBER
    from Florida

    Use a 5 pole relay. Connect magneto to normally closed side to ground. When you switch on master have it energize relay and break ground to mag. When you shut master off it will apply ground to mag and kill it.
     
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  3. fabricator john
    Joined: Mar 18, 2010
    Posts: 324

    fabricator john
    Member
    from venice fl.

    im thinking if ya use the regular battery/kill switch that has the 2nd circuit for alternator , that 2nd circuit could be used as a mag ground
    miss you dad
    fabricator john
     
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  4. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 13,927

    Johnny Gee
    Member
    from Downey, Ca

    Read specs for said switch you’ve mentioned.
     
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  5. mike in tucson
    Joined: Aug 11, 2005
    Posts: 534

    mike in tucson
    Member
    from Tucson

    Isnt a magneto grounded when ON?
    Consider the relay orientation vs acceleration. Look at what g load
    the relay will take.
     
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  6. MCjim
    Joined: Jun 4, 2006
    Posts: 1,325

    MCjim
    Member
    from soCal

    Right, this will work, use a standard Bosch type relay:
    [​IMG]
    Connect 87a and 85 to earth/ground. Connect 30 to the magneto kill wire.
    Connect 86 to the wire from the hot side of master switch.
     
    Last edited: Jul 23, 2024
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  7. 427 sleeper
    Joined: Mar 8, 2017
    Posts: 3,278

    427 sleeper
    ALLIANCE MEMBER

    No. When a magneto is grounded, all power is to the ignition is gone. Just like the ground strap on a Briggs & Stratton lawn mower engine, It kill's all ignition power.
     
  8. Hotwyr
    Joined: Apr 20, 2008
    Posts: 153

    Hotwyr
    Member

    What fabricator John said. No need to complicate it.
     
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  9. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 13,927

    Johnny Gee
    Member
    from Downey, Ca

    That would make for an open circuit when switch is off. That’s why 4 pole switch’s say not for mag use.
     
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  10. Hotwyr
    Joined: Apr 20, 2008
    Posts: 153

    Hotwyr
    Member

    You're right. I didn't think it through. Sorry.
     
  11. Harv
    Joined: Jan 16, 2008
    Posts: 1,367

    Harv
    Member
    from Sydney

    Thanks all.

    You can use a 4 pin relay, but it has to be "NC" (i.e. turn the power on and it opens, whereas most relays are "NO"). This is an example of a 4-pin NC:
    4 PIN NORMALLY CLOSED RELAY WITH PRE WIRED HOLDER 12V DC 20 AMP NEW N/C | eBay

    Anyone recommend a manufacturer of either a 4-pin NC or a 5-pin relay please? Looking for something good for up to 200V, and robust enough to survive FED vibration. Prefer something that uses ring terminals, but that might be pushing my luck. Locally the best I know of is NARVA, but open to suggestion. .NARVA does a heavy duty 4-pin NO version, but not a 4-pin NC or 5-pin.
    Narva HD Relay Normally Open 12V 4 Pin 200A 68022 9314464680229 | eBay
    Cole Hersee do a nice range of heavy duty relays, but they are high-amp starter solenoids.

    Cheers,
    Harv
     
  12. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 13,927

    Johnny Gee
    Member
    from Downey, Ca

    I was referring to the suggestion that this switch alone by a few is all you need. IMG_2922.jpeg
    But yes, adding a relay would solve the problem. What I don’t know. Is this common practice by racer’s and or acceptable?
     
  13. Harv
    Joined: Jan 16, 2008
    Posts: 1,367

    Harv
    Member
    from Sydney

    All good... that's the exact switch I am using :)


    FED master isolation switch.jpg


    That's what I don't know either. I figure there are some guys here who have done it before, and probably smarter than I would have made it.

    Cheers,
    Harv
     
  14. Oneball
    Joined: Jul 30, 2023
    Posts: 1,431

    Oneball
    Member

    Johnny Gee likes this.
  15. spanners
    Joined: Feb 24, 2009
    Posts: 2,197

    spanners
    Member

    Hey Harv, have you checked with IHRA regarding using a magneto? If they are allowed, doesn't the cut off have to be accessable by track staff? Not trying to dampen your enthusiasm, just don't want you to have to change a load of stuff later.
     
  16. Harv
    Joined: Jan 16, 2008
    Posts: 1,367

    Harv
    Member
    from Sydney

    Aha! that's the solution. Many thanks. Looks like the wiring runs would be near identical to using my existing switch and a relay, so no harder than what I was thinking of doing. Just need to get over the $350 Aussie Peso pricetag :eek:

    I started out with the IHRA rulebook, copy and pasted it, then deleted everything that did not relate to a FED. As the build has progressed, I've been deleting the stuff that complies from the list. Not much to go now. The rules allow magnetos, with not much guidance:

    Each car in competition must have an ignition switch or magneto “kill-switch” in good working order, located within easy reach of the driver. Magneto “kill-switch” wiring must either be routed outside the frame rail or enclosed in a 16-inch length of thick walled steel tubing in the flywheel bell housing area.


    I'm all good there - magneto kill switch wiring is nowhere near the flywheel, and switch is located on the dash. The rules also require:

    MASTER CUTOFF: Mandatory if the battery is relocated or is specified by class requirements. It must be located on the rear of all entries and must break the positive side battery supply to the competition vehicle. If the switch is mounted to facilitate a push or pull activation, it must be positioned in a way where “off” is in the push position. If the switch is mounted in any other fashion, it must be labeled in a way that is clearly identifiable as to which way off is positioned. Plastic or keyed switches are prohibited.


    I meet this requirement as written, but I'm not comfortable with the intent... it aims to cut all power to the motor. Without a magneto earth, I'm still running. I could Smokey Yunick the rules (only comply with what is written, not the intent) but feels right to comply in this case.

    Cheers,
    Harv
     
  17. spanners
    Joined: Feb 24, 2009
    Posts: 2,197

    spanners
    Member

    I see, said the blind man who couldn't really see at all. Sorry, couldn't resist using that old chestnut.
    They only magneto I've had anything to do with was in an old timber 'putt- putt' launch with a single cylinder Clae 2 stroke. To shut it down there was a switch that would earth out the magneto so you need a switch that kills power but also earths out the magneto. You'll work it out.
     
  18. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 13,927

    Johnny Gee
    Member
    from Downey, Ca

    @Oneball posted the correct switch. Self explanatory when you view the internal’s. IMG_2923.jpeg
     
  19. spanners
    Joined: Feb 24, 2009
    Posts: 2,197

    spanners
    Member

    Yes, I thought the switch that was posted would do the job, I have a habit of thinking out loud when posting. It's how I suss things out to myself and also to anyone reading that doesn't understand why a particular part is required.
    It's not much use to those that don't know why they need a particular part.
     
  20. 31 Coupe
    Joined: Feb 25, 2008
    Posts: 477

    31 Coupe
    Member

    Top Fuel and some Top Alcohol cars, amongst others, don't have that electrical shut down provision.
    They have a removeable ground wire at the coil that they pull off at start-up.
    They shut down the engine by the fuel injector 3 way shut-off valve.
     
  21. Oneball
    Joined: Jul 30, 2023
    Posts: 1,431

    Oneball
    Member

    In an emergency they still have an electrical shut off that’s cuts ignition, along with a number of other things including deploying chutes. It was a failure in John Force’s recent accident. The electrical trigger went off but because the chassis was bent the distance between the chute and solenoid decreased and there wasn’t enough throw to release the chute.
     
  22. 31 Coupe
    Joined: Feb 25, 2008
    Posts: 477

    31 Coupe
    Member

    You're absolutely correct ..... I forgot about the Electrimotion system that is now mandatory for these classes.
     
    Oneball likes this.
  23. Top355x
    Joined: Jun 19, 2024
    Posts: 5

    Top355x

    Flaming river FR1010 made for magneto kill and battery disconnect
     
    427 sleeper likes this.

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