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Featured Projects 1938 plymouth coupe project

Discussion in 'The Hokey Ass Message Board' started by gas man, May 7, 2025.

  1. There were some mopar forged I beam axles.

    not sure which years or dimensions
     
  2. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    So im either going to make an attempt at a 2 link air ride or air over leaf in the rear. Anyone have any suggestions on either one? Motor will be stock, weekend cruiser to the local cars and coffee. This will be my first attempt at welding a rear suspension. Im leaning towards a 2 link I design myself ( with the hamb help).
     
  3. Practice welding. A lot. If there’s a class for it close by, sign up. Explain to the instructor what your plans are. Skip the stick, straight to mig

    but an air over head is simple. But don’t expect it to act like full bags or hydraulics.
    My old boss had an air over leaf set up. Changed height a few inches. Mostly for overload when people set in the back seat.
     
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  4. Grumpy ole A
    Joined: Jun 22, 2023
    Posts: 233

    Grumpy ole A
    Member




    Just saw this tube dropped axle on another thread. I thought it might help getting you a dropped axle.[/QUOTE]
     
    Last edited: May 22, 2025
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  5. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    Got the motor in from the 59 pickup and sticking with the trend I took it apart. Cylinders look decent. The pickup bellhousing didn't work so I got a 39 bellhousing off ebay. The pressure plate hits so im gonna need the correct one. I also need to find a transmission, that may slow me down. 20250524_181649.jpg
     
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  7. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal


    Thanks for the help so far Anthony. Much appreciated. I dont really have any " hot rod" friends so im relying heavily on the help here.
     
  8. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,313

    RodStRace
    Member

    Those are good engines, but they are torque biased, not RPM. A step up from the stock 3 speed is going to make it much more modern road friendly. They also had the e brake on the back of the stock one.
    trans38.jpg

    You may end up swapping rear axle, too. More modern self energizing brakes, one piece axles, the e brake function, plus more gear ratio selection and easier to find parts.
    I grabbed an 8.75 from a 68 Coronet, which are not as easy to find now, but didn't need to be shortened, just spring pads welded on. Those rear springs will work, but are narrower than later stuff.
     
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  9. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,313

    RodStRace
    Member

    As for the trans, stock was what would be called a mid mount, with the trans hanging off the back. I swapped to a V8 auto and had to fab a mount. It's pretty simple, the cross member that was from the trans, cut to fit between the X member with a plate welded to each side. Those bolt to the member.
    This is a 40, so it does vary some.
    [​IMG]
    [​IMG]
     
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  10. Grumpy ole A
    Joined: Jun 22, 2023
    Posts: 233

    Grumpy ole A
    Member

    Nice setup for the little 6
     
  11. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    The local metal supply didnt have the size I wanted for my crossmember, so I made my own. Arc welded it with a root pass first. 20250603_111454.jpg 20250603_114952.jpg 20250603_121122.jpg 20250603_135048.jpg
    Tried mig welding for the first time on my trailing arms
     
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  12. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    Anyone see anything wrong with this notch design? It will be made from 3 inch wide 3/16 flat stock. It will give me about a half of an inch clearance between the axle and notch if the frame was on the floor. The axle is 3 inches wide and the notch is 4 at the top. 110 degree angle.
    20250610_162212.jpg
     
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  13. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    Wire wheeled the frame. Going to paint it semi gloss black with rustoleum
    Top and bottom 20250619_182353.jpg 20250619_181619.jpg
     
  14. If you add some radiuses you can save some welds
    IMG_6903.jpeg

    the rear of the frame will try to sag or pull when the inside plate is welded
    Be careful how ya weld it
    Save some welding for the top maybe for the last bit of welding
     
    Last edited: Jun 19, 2025 at 10:15 PM
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  15. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,313

    RodStRace
    Member

    What are you using for axle locating, stock leafs? Arms tend to have an arc in the travel, so lowering will shorten the length. Make sure it's where you want it in the fender at ride height. It will be more obvious with the wheel/tire tucked up.
    This pic from the first page looks good. just make sure you check this.
    [​IMG]
     
  16. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    I took measurements at the stock height from the transmission crossmember to the drive shaft flange on the rear axle . Im keeping the same distance at my new lowered planned ride height. You think thats good enough?
     
  17. RodStRace
    Joined: Dec 7, 2007
    Posts: 7,313

    RodStRace
    Member

    Should be, but it's one of those things where if it's off, it will bug you.
    You have solid before numbers so that's helpful.

    EDIT: Went back and read through again. You are doing a great job and gettin' it done! Good to see. When painting the frame, there are some box sections that could use the wand style sealer or paint to coat inside. It's lasted this long, but a little extra effort will make it rust proof.
    This is just an example. I'd look for other cheaper solutions.
    https://www.tptools.com/TP-Tools-Rustproofing-Gun-with-Wands,8288.html
     
    Last edited: Jun 20, 2025 at 9:26 AM
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  18. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    20250622_174323.jpg Primed and painted the frame. Upol brand.

    Now comes the fun part of putting it back together.
     
  19. Grumpy ole A
    Joined: Jun 22, 2023
    Posts: 233

    Grumpy ole A
    Member

    Looking good, can hardly wait to see it coming together.
     
  20. gas man
    Joined: Dec 3, 2014
    Posts: 132

    gas man
    Member
    from socal

    Should I put the body on the frame to do the c-notch ? Im thinking it will hold the frame in place and I will see exactly where to cut floor . Or am I worrying to much ?
     
  21. Heat moves metal. It’s just fact.
    We had chassis clamped to very heavy benches.
    Still moved.
    Won’t make a difference.
    How you weld it does
    Welding the inner c-notch last yields the most movement in my experience. Welding long continuous welds seems to move more.
    The more experience chassis guys can chime in
    I’ve had the best luck doing like 1 inch welds and moving around
     
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