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Technical Alternator LED light stays on

Discussion in 'The Hokey Ass Message Board' started by ActionYobbo, Sep 29, 2025.

  1. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    Can’t find the thread that has the diagram I used.
    I wired the LED in parallel with the incandescent bulb and this worked good for 5 months/300 miles but now the LED stays on. Key on and both lights are on. Engine running only the LED is on. The LED started out flickering when I was going down hill then it would be on for a bit now and then and still flicker down hill and now it’s just on all the time. 12v conversion with a 10si alternator. Tested at the battery and alternator 12.6v running or not it’s the same. Took the + cable off the battery while running and it stayed running and output stayed at 12.6v.
     
  2. Bandit Billy likes this.
  3. CSPIDY
    Joined: Nov 15, 2020
    Posts: 943

    CSPIDY
    Member

    LEDs or simple diodes can short out and pass current
    Isolate it from the circuit and do a continuity check both ways.
     
    SS327 likes this.
  4. SS327
    Joined: Sep 11, 2017
    Posts: 3,849

    SS327

    Just use the bulb and ditch the led. Some things they’re just no good for.
     
    Mr48chev and MARKDTN like this.
  5. An LED has a limiting resistor in series with it, otherwise it is basically a short circuit which will glow very brightly for a second and then let the smoke out. As said above, disconnect one side of the LED, and you should have a normal 2w "gen light" circuit. If this works OK, replace the LED (make sure it has it's limiting resistor- about 470 ohms for a 12v system.)
     
  6. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    so when I wired this last year I followed a thread on here where it said to wire the LED in parallel with the bulb so that’s why I have it like that and it worked until this weekend. Ivan follow a wiring diagram but that’s my limit of understanding of electrical. I am ready to ditch the LED.
     
    Last edited: Sep 30, 2025
  7. '29 Gizmo
    Joined: Nov 6, 2022
    Posts: 1,170

    '29 Gizmo
    Member
    from UK

    Maybe a ground loop. The light stays off because you have 12v either side of the bulb. But the 12v comes from different directions in the harness. Any miniscule volt drop on one side or a different potential at an earth point would be enough to light an LED but not a bulb. It could just be down to connector resistance changing over time.
     
  8. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    Could it be the alternator? It’s only putting out 12.6v when is should be putting out 14.5v?
     
    Just Gary, 1971BB427 and Ralphies54 like this.
  9. jaracer
    Joined: Oct 4, 2008
    Posts: 3,029

    jaracer
    ALLIANCE MEMBER

    Yes it could. Does the voltage go up if you increase rpm to say 1500 rpm? If the battery is good and all accessories are turned off, you should see around 14.5 at 1500 rpm. If not, there is a problem with the alternator or voltage regulator (inside the alternator).

    Also, removing the battery cable with the engine running is hard on the alternator and the whole electrical system. The battery is what controls the output voltage the voltage regulator is looking at battery voltage to control alternator output. Without it in the circuit you could see 40+ volts.
     
    Just Gary likes this.
  10. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    No increase in alternator output at higher rpm and no increase when I took the + cable off the battery while running. Tonight I will take the exciter wire off the alternator and run a wire with a light from the battery to the exciter terminal. If the alternator works then I can****ume it’s the LED or the way it’s wired causing the problem. If there is no change then I can****ume it’s the alternator. Am I on the right track?
     
    SS327 likes this.
  11. patsurf
    Joined: Jan 18, 2018
    Posts: 2,501

    patsurf

    just excite it and listen to see if it charges or get a voltmeter to be sure
     
  12. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    So I tested it tonight. Took off the exciter wire from the harness and ran a wire from the battery to the exciter terminal with a 5w light inline. Had 11.5v at the battery not running. Had 11.5 at the alternator running and the light was red/dim but still on. So I guess it’s the alternator.
     
  13. 1971BB427
    Joined: Mar 6, 2010
    Posts: 9,798

    1971BB427
    Member
    from Oregon

    Removing the battery cable while running should make the alternator peak out (and hurt it) so if it didn't change that explains why your LED light stays on. It's telling you the alternator is bad.
     
    patsurf likes this.
  14. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    Only had that reman alternator 4 months. Did a warranty return at oreallys and and got another Wilson reman and it’s working and charging and the light is off.
     
    RICH B, patsurf and SS327 like this.
  15. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    Light is back on!!
    Have 33 miles and an hour idle and tuneup time on this replacement alternator and it died. Voltage gauge went from charging 14v to full negative and back to 12v and dash light came on while leaving the house today. Engine off voltage gauge is 12v engine. Engine on gauge is 12v light is on and alternator is 12v.
    This is 2 alternators in a short time and I am wondering if it’s my wiring thats caused this.
     
    Last edited: Oct 21, 2025
  16. Doublepumper
    Joined: Jun 26, 2016
    Posts: 1,801

    Doublepumper
    Member
    from WA-OR, USA

    I'd be checking the wiring. There may be an intermittent open in the exciter wiring somewhere.
     
  17. V8 Bob
    Joined: Feb 6, 2007
    Posts: 3,150

    V8 Bob
    ALLIANCE MEMBER

    I would also make sure the alternator is well grounded from a threaded hole in the back of the case directly to battery ground, to eliminate any poor or erratic grounds caused by painted/chromed mounting brackets. The ground wire should at least match the output wire size.
     
    SS327 likes this.
  18. Get rid of the LED! The incandescent lamp allows voltage to go both ways which allows the regulator to sense that and adjust output accordingly. The LED doesn't allow voltage in both directions and that's killing your regulator. Having the other lamp in parallel just delays the failure.
     
  19. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    ok I will delete the LED and see how long this next alternator lasts. I have gone over the wiring from end to end and found no problems. The alternator has always been grounded direct to the battery. I tested the alternator and the test light stays on and the output is 0v and spiked to 6v. Engine was at 1800 rpm
     
    Last edited: Oct 21, 2025
  20. V8 Bob
    Joined: Feb 6, 2007
    Posts: 3,150

    V8 Bob
    ALLIANCE MEMBER

    Steve, it's my understanding that the 10SI/12SI #1 "excite" circuit from the ignition switch can have a warning light, diode, resistor (or combination) to prevent engine run-on when switched off, and/or diode trio damage.

    The #2 terminal connection provides the regulator voltage "sensing" to the vehicle's main power distribution location.
    I don't see how adding an LED to the exciter can affect voltage sensing.

    I've been running #194 indicator lamps (hidden under the dash) and dash mounted parallel-wired LED lights to the #1 excite circuit on two 10SI equipped Fords for many years and thousands of miles with no issues. The LED simply allows for a much smaller/greater choice of a dash warning light vs the much larger 194, which is needed for it's higher resistance.
     
    Last edited: Oct 22, 2025
  21. Mr48chev
    Joined: Dec 28, 2007
    Posts: 35,906

    Mr48chev
    ALLIANCE MEMBER

    No reason in the world to run the LED if you already have the regular incandencent bu;b.

    One thing, the hillbilly nonsense of taking the battery cable off to see if the alternator is charging and keeping the car running does't fly with me as it is a********* method that guys used because Chrysler drove a Mopar car from Detroit to New another city back in 1959 to show that their alternator would charge and keep the car running without a battery and fools have thought that was the way to check alternators ever since. If I stepped on toes with that live and learn and do the testing right with the right equipment.
     
    Just Gary, SS327 and Driver50x like this.
  22. ActionYobbo
    Joined: Mar 28, 2022
    Posts: 346

    ActionYobbo
    Member

    It was the ignition switch.
    I had deleted the LED and there was still the same charging problems. Then I started having trouble with the blower motor and the dash lights. Turns out the ACC terminal was lose and was causing the problems. I installed a new ignition switch and all the problems went away. Only casualty was the LED.
     
  23. Thanks for the update.
     

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