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Technical V-belt / Pulley Engagement enough??

Discussion in 'The Hokey Ass Message Board' started by TagMan, Dec 7, 2025.

  1. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
    ALLIANCE MEMBER

    I was just ***embling the pulleys & alternator and thought maybe the engagement of the belt in the water pump pulley doesn't look adequate. The crank & water pump pullies are both 7.100" diameter and the alternator pullie is 3". Engagement appears to be just about 40° of the pulley. Just wondering what y'all think of this, or am I over doing it again?? Appreciate your opinions. H20 Belt Engagement.jpg
     
  2. TrailerTrashToo
    Joined: Jun 20, 2018
    Posts: 1,482

    TrailerTrashToo
    Member

    Do you intend to drive a radiator fan from that water pump pulley?
     
  3. RockyMtnWay
    Joined: Jan 6, 2015
    Posts: 641

    RockyMtnWay
    Member

    I’d roll that alternator outward some.
    And if it squeaks, consider switching pulleys to doubles.
    I did and it seems to work well.

    IMG_9196.jpeg
     
  4. lostone
    Joined: Oct 13, 2013
    Posts: 3,608

    lostone
    Member
    from kansas

    Doesn't look adequate to me.

    Looks like lower is multiple belt, if so I'd run a double water pump pulley and just run one of the belts between those two pulleys then you could leave the alternator and it's pulley and belt alone.

    Down side to doing this is you have to remove the water pump pulley to change the belt.

    Had several buddies run them that way back in the day with sbc's running high rpm street racing..

    ...
     
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  5. FrozenMerc
    Joined: Sep 4, 2009
    Posts: 3,419

    FrozenMerc
    Member

    Yep, needs more wrap on that water pump, especially if a fan gets involves. Lots of ways to skin that cat, just need to pick one that works.
     
  6. DDDenny
    Joined: Feb 6, 2015
    Posts: 22,468

    DDDenny
    Member
    from oregon

    ^^^^^^^This^^^^^^^
    Is there a reason it is mounted so high, seems a bit "in your face"!
     
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  7. jaracer
    Joined: Oct 4, 2008
    Posts: 3,053

    jaracer
    ALLIANCE MEMBER

    I had a similar "problem" on my Model A build. There wasn't a lot of belt wrap around the water pump pulley. I fretted over it for a while, but there isn't much room to change things on a nailhead. You either hang the alternator way out off one head or you make a bracket to tuck it in. I've had the car on the road for 3 years now and no problem with heating. However, I am running an electric fan.

    This is the best picture I have that demonstrates the amount of belt wrap. It looks similar to what you have.
    IMG_1350.JPG
     
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  8. 302GMC
    Joined: Dec 15, 2005
    Posts: 8,489

    302GMC
    Member
    from Idaho

    I ran a few '50 Olds with '53 4bbl intakes that ended up with that amount of belt contact. No problems.
     
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  9. Moriarity
    Joined: Apr 11, 2001
    Posts: 37,549

    Moriarity
    SUPER MODERATOR
    Staff Member

    Looks about like the Caddy in my 40. Mine is spinning a fan also and runs 180 all day long

    IMG_6841.jpeg
     
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  10. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 3,976

    19Eddy30
    Member
    from VA

    Rule of thumb, if you put a wrench or socket on Alt bolt & turn C-Ws & crank turns , the belts has enough tension and contact
    Engine shown is close to 600 of torque
    Single belt

    IMG_4535.png


    IMG_4536.png
     
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  11. Joe H
    Joined: Feb 10, 2008
    Posts: 1,874

    Joe H
    Member

    On my 250, my crank pulley would squeal, so I added a belt from water pump to crank. It somewhat stretched over and fit in the grooves, hopefully not so tight it wears out the water pump. So far its working good, it took a couple of sizes and different brands to find one " just right ". The store brands and name brands are not the same sizes.
     
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  12. jimmy six
    Joined: Mar 21, 2006
    Posts: 17,098

    jimmy six
    ALLIANCE MEMBER

    GM didn’t build Chevrolets that way for a reason but with a low amperage load it may work fine. A loaded up AC unit at night with giant stereo blasting may not be so good.
     
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  13. I ran something very similar on a SBC several years ago. There just isn't enough wrap on the water pump pulley. My car would throw the belt. I ended up buying double-row pulleys and added a second belt from the crank directly to the water pump (no adjustment to the belt obv, just loosen the water pump pulley and "skootch" it on). That stopped the original belt from being thrown and kept the water pump rotating. Because there is so much wrap from the short belt, it doesn't need to be overly tight in order for it to function well.

    Although the short belt did solve my problems, in the end I tossed the short pump and went with a long pump and factory alt mount so I could more easily add power steering. I haven't touched a short pump since.
     
    Last edited: Dec 7, 2025
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  14. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 3,976

    19Eddy30
    Member
    from VA

    The only time I have seen thrown belts
    On single V was wrong belts for pulley
    Just because it fits does not mean correct belt for the V / taper for that pulley or the other one's ...
    & most time trowing belt there also flex in Mounts or bearing's , pulleys are Not in Line , a Long belt more unstable
    So lineament more critical.
    & belts are Not same from Brand to Band ,,

    Look up V belts & you will see theres
    @ least 5 different 3/8's V belts.
     
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  15. jaw22w
    Joined: Mar 2, 2013
    Posts: 1,722

    jaw22w
    Member
    from Indiana

    I had the same problem with that setup. It would squeal every time I started it. It cooled just fine, but that squeal was embarr***ing. I run a PS unit also. The PS belt ran from crank directly to PS pump. I changed the fan pulley from a single to a double and ran the PS belt up over the 2nd fan pulley then to the PS pump. Problem solved.
     
  16. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
    ALLIANCE MEMBER

    Yes, I'll be using an original '36 radiator......I hope!
     
    Last edited: Dec 7, 2025
  17. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
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    I agree & thanks for your input.
     
    Last edited: Dec 7, 2025
  18. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
    ALLIANCE MEMBER

    I'll give it a look - thank you!
     
    Last edited: Dec 7, 2025
  19. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
    ALLIANCE MEMBER

    It's the set-up that was on the car when I bought it. Don't care for it all that much, just trying to use what I have.
     
  20. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
    ALLIANCE MEMBER

    Thanks for the response & the photo, I appreciate it
     
  21. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
    ALLIANCE MEMBER

    Excellent info, thank you!
     
  22. TagMan
    Joined: Dec 12, 2002
    Posts: 6,364

    TagMan
    ALLIANCE MEMBER

    Wow! Even after all these years on HAMB, I'm blown away with the ***istance offered! I shouldn't be overwhelmed, because I've seen it in the thousands of posts I've read, but when you receive it yourself, it's still surprising.

    Can't thank you all enough for your help, but I'll try to p*** it on!
     
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  23. RICH B
    Joined: Feb 7, 2007
    Posts: 5,963

    RICH B
    ALLIANCE MEMBER

    I was a little concerned about the wrap on the water pump pulley; not a good picture; but you can judge by the location of the alternator. Has worked OK with no problem for a few years.

    2023-06-19 12.44.21 (Medium).jpg
     
  24. Happydaze
    Joined: Aug 21, 2009
    Posts: 2,381

    Happydaze
    ALLIANCE MEMBER

    Mine is somewhat similar and I had the same concern. 50amp alt, electric fan, no power hungry accessories besides the fan. Thankfully runs fine! I'm planning on fitting an idler though, if I can get around to it! I have a long list of things to do elsewhere so I might never get around to it!

    Chris
     
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  25. Ziggster
    Joined: Aug 27, 2018
    Posts: 2,990

    Ziggster
    Member

    As a mech Eng, I always wonder about these types of questions. I recall using a Gates power transmission calculator back in the day, but can’t seem to find it on the interweebs. Common “practice” seems to say to have at least 120 degrees on wrap, which kinda makes sense, and then I look at the wrap on the water pump pulleys on my Ford flathead V8 which isn’t much, maybe 90 degrees. If it was just the water pump, I would guess it should be good enough, but adding a fan maybe not. A fan can draw upwards of 30 hp or more at high revs. If others are saying they have no issues with similar setups, I guess I would try as is.
     
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  26. Harv
    Joined: Jan 16, 2008
    Posts: 1,476

    Harv
    Member
    from Sydney

    Always wanted to be a mechanical engineer. Then they saw my welding and what I can do with a set of channel locks, and they posted my photo at the college entry doors with a big red cross through it :oops:

    The amount of degrees that a belt wraps around a pulley is the "arc of contact". A lot of references recommend 120 degrees as the minimum arc of contact, but many, many engines have less than that. The amount of grunt that can be transferred through a belt is proportional to the arc of contact. The table below gives the correction factors:
    Arc of contact correction.png

    So if you can get 10HP through a belt with 180 degrees of arc, then reducing it down to 91 degrees means you could still transfer 7HP.

    Reference for this table is here:
    BANDOCAT.QXD

    Cheers,
    Harv
     
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  27. Ziggster
    Joined: Aug 27, 2018
    Posts: 2,990

    Ziggster
    Member

    Yep. Interesting. Was thinking about this after I posted, and of course arc of contact is dependent on pulley dia. As you can see in the OP pic, alt pulley is significantly smaller in dia than the water pump pulley dia. So, for fun, and comparisons of “arc of contact” between the alt and water pump pulleys, ***ume alt pulley is 3” dia and has 160 degrees of contact. Arc length is then 4.19”. ***ume pump pulley is 7” dia, and has a 40 degree angle of contact, then arc length is 2.44”. Quite a big difference, and ***uming alt power requirement is significantly less than that of the water pump/fan power requirement, one would speculate then that the arc of contact is insufficient for the pump/fan pulley, but of course this is all speculation. lol!
     
    Last edited: Dec 8, 2025
  28. 19Eddy30
    Joined: Mar 27, 2011
    Posts: 3,976

    19Eddy30
    Member
    from VA

    When talking about Alternators , there is a big swing in how Much Amps
    They put out @ engine Rpm's Vs
    Alternator pulley Rpm's , A hand held Photo Tac / Rpm's or hand held Rpm Tach,
    Most Engine Rpm's Ones want the Engine to Idle Below 850 , typical
    Gm Alt that puts out 60 ish amps ,
    @ idle 850 rpm's 15-20 amps , then @
    1,500 rpm's the out put amps will be
    60 ish amps ,
    Clamp around Amp meter needed.
    Typical volt meter only good for 10 Amps .

    Charge wire Makes big diffrents /required.
    60 amp Alternator needs 10 awg charge wire , A typical 100 amp Alternator needs a # 4 awg charger wire ,
    150 amp Alt # OO then even bigger
    #O 1 more bigger amp Alternator puts out.
    One Company website to go to is
    Power Master or other Name band for
    Tech & all the different Alt ,
    Then Battery size Not CCA but Battery reserve size Mints Vs amp draw in system to see if Alt can keep up with .
    Think of your battery as a gas tank
    & alternator is the gas pump filling the gas tank..
     
  29. Moriarity
    Joined: Apr 11, 2001
    Posts: 37,549

    Moriarity
    SUPER MODERATOR
    Staff Member

    to be fair, my car is running a generator and a 4 blade fan
     
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  30. gene-koning
    Joined: Oct 28, 2016
    Posts: 5,803

    gene-koning
    Member

    Judging from the picture, I believe if the alt was dropped straight down a couple inches the amount of the belt contact with the water pump would improve. That alt is sitting up pretty high, that could provide a lot of unnecessary belt deflection between the water pump pulley and the alt as well, which won't help with the minimum belt water pump contact.
     
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