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Technical Bonneville Magneto Testing . . . Sometimes you have to 'Frankenstein' things . . .

Discussion in 'Traditional Hot Rods' started by Bored&Stroked, Dec 19, 2025.

  1. I've been going through all the ignition electronics for our FlatCAD Bonneville engine. It is a blown/injected 1940 Cadillac flathead - running Alky. Every part of the engine (except the block) is something we designed . . . most of it we built as well (heads, lifter blocks, roller lifters, girdles, etc). It makes 650 HP on the dyno.

    Anyway, I've needed a way to test the complete MSD ProMag system. It is a ProMag 20 amp unit and the magnets are so strong that you cannot use a Sun type distributor machine to turn it. So, I needed to come up with an inventive way to do my testing.

    I decided to create a "Frankenstein Test Bench" - using my lathe to drive the unit. Had to make the fixtures to hold it, the hub to mount the crank triggers, the spark plug rack, etc..

    Anyway . . . here is ole 'Sparky' on my lathe, with a link to a video of it running:

    Video: https://www.instagram.com/p/DSa9V6KkgSL/

    IMG_1894.jpg IMG_1895.jpg IMG_1897.jpg
     
    jet996, jimmy six, Rolleiflex and 7 others like this.
  2. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,487

    Ebbsspeed
    ALLIANCE MEMBER

    This popped up on my IG feed yesterday. Nice!
     
    Bored&Stroked likes this.
  3. 3blapcam
    Joined: Jul 15, 2004
    Posts: 595

    3blapcam
    Member

    Mine too!

    Dale... does that mean you're Vintagespeed on IG?

    3blap.
     
    Bored&Stroked likes this.
  4. @VintageHorsepower on IG
     
    3blapcam, chryslerfan55 and Deutscher like this.
  5. Ryan
    Joined: Jan 2, 1995
    Posts: 22,891

    Ryan
    ADMINISTRATOR
    Staff Member

    This is so far beyond me... I love it.
     
    3blapcam and chryslerfan55 like this.
  6. Hey Ryan, just come on over and put your tongue on it! LOL. Have a Merry Christmas my friend!
     
    3blapcam and chryslerfan55 like this.
  7. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,010

    RodStRace
    Member

    I'm not getting within 10 feet of that thing!:eek:
    Were you able to get the RPMs you wanted?
    About the only addition would be a sealed chamber for the plug ends and regulated air pressure to it!
     
  8. Dave G in Gansevoort
    Joined: Mar 28, 2019
    Posts: 3,794

    Dave G in Gansevoort
    Member
    from Upstate NY

    15 feet if you have a pacemaker. Maybe even further away… nice setup though.
     
    seb fontana likes this.
  9. You may have noticed that I can rotate the tungsten electrodes that the spark has to jump to. By increasing the gap, you make it a lot harder for the mag to do its work . . . which is similar to creating a pressure chamber.

    In the video I increased the gap to about 3/4" . . . it will still jump that huge gap. This is the same technique that my friend Joe Hunt had on a machine he designed to test mags in his shop (when I was 16 years old or so). I always thought it was a cool way to test, so I created my own version.
     
    jet996, 3blapcam, seb fontana and 2 others like this.
  10. RacerRoy3
    Joined: Jan 18, 2012
    Posts: 233

    RacerRoy3
    ALLIANCE MEMBER

    A thing of true beauty! You are a real genius and visionary.
     
    3blapcam likes this.
  11. 3blapcam
    Joined: Jul 15, 2004
    Posts: 595

    3blapcam
    Member

    Doh! My transcription skills... solid D minus.

    3blap.
     

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