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Technical Bypass in tank fuel pump ?

Discussion in 'The Hokey Ass Message Board' started by OldoginMd, Dec 27, 2025 at 7:37 AM.

  1. Can a non working in tank fuel pump be byp***ed by using an inline fuel pump at carburetor ?
     
  2. MMM1693
    Joined: Feb 8, 2009
    Posts: 1,557

    MMM1693
    ALLIANCE MEMBER

    Good question! My first guess is no. But I do not know for sure. When squirrel gets outta bed he will know.
     
    49ratfink and clem like this.
  3. RodStRace
    Joined: Dec 7, 2007
    Posts: 9,023

    RodStRace
    Member

    Too little info, but normally an in-tank pump fails due to plugged pickup or junk/rust. If it can be blown back thru with reasonable volume you might be able to pull thru it.
    Also most low pressure (carb) fuel pumps push better than pull. So you would want it at the tank outlet, not up at the carb.
     
    ClayMart likes this.
  4. garyf
    Joined: Aug 11, 2006
    Posts: 371

    garyf
    Member

    If you can siphon fuel from the tank past the intank pump it should work. And mount it close to the tank not at carb.
     
    ClayMart likes this.
  5. Yes but not well. Most pumps make pressure but have limited suction. The farther away from the tank the worse this gets. Depending on what has caused the original pump to fail, it may cause the next unit to not have an adequate source for fuel.
     
  6. Good info , but a didn’t think to blow out the line from the carb end to clear out as a possibility
    Of course I should just pull the tank and do it right
     
    firstinsteele likes this.
  7. Moriarity
    Joined: Apr 11, 2001
    Posts: 37,698

    Moriarity
    SUPER MODERATOR
    Staff Member

    make sure the gas cap is off when you do this....
     
    clem likes this.
  8. 49ratfink
    Joined: Feb 8, 2004
    Posts: 25,041

    49ratfink
    Member
    from California

    I would like to thank the car manufacturers (in my case anyway) for making removal of the in tank pump a pain in the *** because you have to drain the tank and drop it rather than having an access hole in the trunk/rear cargo area.
     
    427 sleeper likes this.
  9. RmK57
    Joined: Dec 31, 2008
    Posts: 3,154

    RmK57
    Member

    Will the fuel free flow through an in tank pump?
     
  10. Kerrynzl
    Joined: Jun 20, 2010
    Posts: 3,632

    Kerrynzl
    Member

    Leave it working and loop the fuel line as a return. [use an byp*** pressure regulator to control the pressure in the lines]
    Then "T" off another deadhead pressure regulator next to the carb. [up to 6psi]

    This ^^^ method gets rid of most vapor lock
    -----------------------------------------------------------------------------------------------------------
    Also you can remove the in tank EFI pump off the sender unit and replace it with a syphon tube.
    The wires need to be isolated
    And another method is replace the pump with an in tank low pressure lift pump [5-6 psi]
    https://fuelab.com/i-163-fuelab-6an-make-outlet-low-pressure-in-tank-lift-fuel-pump-49502.html


    But the best method is to keep the pump working and regulate the pressure
     
    Last edited: Dec 27, 2025 at 4:45 PM
  11. Beanscoot
    Joined: May 14, 2008
    Posts: 3,676

    Beanscoot
    Member

    Depends on the vehicle. On my 36 year old import truck, yes. The in-tank pump failed and I simply put a stock mechanical pump on the engine, been running great for five years so far.
     
  12. ekimneirbo
    Joined: Apr 29, 2017
    Posts: 5,412

    ekimneirbo
    Member
    from Brooks Ky

    I find that working around an existing problem often becomes more work/money than just fixing what you have. Its different when building something from scratch and making things work together....but when you have a system that does the job correctly when all its components function properly, its usually easier to just correct the existing problem.
     
    ClayMart likes this.
  13. ClayMart
    Joined: Oct 26, 2007
    Posts: 7,805

    ClayMart
    Member

    Are all OEM in-tank pumps of the rotary vane type, or are some a of a plunger diaphragm type? Would this make any difference in a mechanical pump's ability to draw fuel through it?
     
  14. ekimneirbo
    Joined: Apr 29, 2017
    Posts: 5,412

    ekimneirbo
    Member
    from Brooks Ky

    Just remove the pump from the tank and put a straight pick up line and a filter in its place on the fuel pump module......and insert it back into the tank.
     

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