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Projects It's as bad as it looks

Discussion in 'Traditional Hot Rods' started by 1/2done, Dec 19, 2009.

  1. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    I've had the driprails made for a while, finally welding them in. I leaded the seam between the rail and the 1/4, the gutter side will get seam sealer. FB_IMG_1760221280576.jpg FB_IMG_1760221285516.jpg

    1 down, 1 to go
     
  2. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    Flip side done
    FB_IMG_1760304393279.jpg FB_IMG_1760304399712.jpg

    Next up, I have lower sections for the rear fenders made already, I just need to weld them on. After that, the rear panel and tool tray need fitted and welded in, then I think I can start bodywork.
    This just may happen before the snow flies.
     
  3. drdave
    Joined: Jan 3, 2006
    Posts: 5,364

    drdave
    ALLIANCE MEMBER

    I really can't believe how amazing this is looking from what you started with. Going to be a great car!
     
  4. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    I've been working off and on between the coupe and the Willys. I've got little nitwitty **** done I didn't do***ent, but I did get a set of Speedway bomber seats riveted together and mounted in the coupe. 20251202_202048.jpg 20251214_154906.jpg 20251214_195749.jpg 20260110_173546.jpg

    I haven't bucked that many rivets since working on IMSA GTP Light cars in the 80s. Thankfully I still had a rivet gun, I did buy a new bucking bar.
    Current status.
    20260116_184941.jpg

    I've also been working on building a couple needed machines. I built a handheld planishing hammer for less than $100. I wish I'd had it when I straightened the roof. 20260107_205120.jpg

    I've also gathered the parts to build a pullmax style reciprocating machine I hope to have up and running in a couple weeks. I'll post pics when it starts to come together.
     

    Attached Files:

    Okie Pete, Driver50x, rpm56 and 13 others like this.
  5. patsurf
    Joined: Jan 18, 2018
    Posts: 3,388

    patsurf

    would love to see the breakdown on that planishing setup-i've been working on a stationary unit....
     
    Bentrodder, ffr1222k, SS327 and 5 others like this.
  6. Six Ball
    Joined: Oct 8, 2007
    Posts: 7,237

    Six Ball
    Member
    from Nevada

    Thanks for the update!
     
    chryslerfan55 likes this.
  7. dirt car
    Joined: Jun 26, 2010
    Posts: 1,810

    dirt car
    Member
    from nebraska

    I had limited success having made something similar to your homemade planishing hammer using a palm nailer, my bottom planishing area is on a smaller scale & hinged at the quick air connect, I'm ***uming the vertical portion of yours free floats at the air connect, interested to see more detail if willing. While the available planishing hammers are pricy probably worth the investment if enough work to justify one, most of the sales info. has testimony on aluminum body vehicles so I elected to p*** in hopes future results on 18 ga. or so sheet metal will be shared by a someone taking the plunge. Ron
     
  8. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    For those that asked
    The main components are an IR die grinder body and a palm nailer. I made a block off plate to seal off the exhaust ports in the grinder body.
    20260117_161446.jpg

    Then I machined a slug to fill the cavity and act as an air p***age through to the palm nailer.
    20260117_161611.jpg

    I connected them with a 1/4 pipe ******.
    20260117_161549.jpg

    Then I machined a piece to replace the nail holder and machined the retainer nut down so the anvil would stick through the base plate made from a piece of rectangular tubing. I then indexed the nut and welded it to the base plate along with the sleeve. 20260117_161459.jpg
    20260117_161507.jpg

    The ******* is a piece of CR plate with an Alfa Romeo valve shim inset and welded. 20260117_161520.jpg
    20260117_161515.jpg

    It's mounted with a countersunk Allen and nyloc nut through a piece of gas filler hose to allow movement.
    You're not going to knock big dents out or deep creases, but it will do final planishing much easier than using a *******.
     

    Attached Files:

  9. dirt car
    Joined: Jun 26, 2010
    Posts: 1,810

    dirt car
    Member
    from nebraska

    Nicely done, you went beyond what I envisioned as my initial attempt was a cheap H.P. nailer primarily as I was unsure if it would work, but found using a carriage bolt insert m***aged to the proper contour duplicated the quarter reveal quite well, as said my arm & shoulders were giving out using the hammer dollies & slap tool as my avatar had incurred rollover damage, I later purchased an ***orted variety air hammer bit kit that gave good results as well. Thanks for the update & appreciate your photo's I'm sure others will benefit as well. Ron
     
  10. fatassbuick
    Joined: Jul 6, 2001
    Posts: 1,136

    fatassbuick
    ALLIANCE MEMBER
    from Kentucky

    Wow, what an odyssey! I will never complain about my '40 body being too rough again. Amazing job!
     
    Outback and Driver50x like this.
  11. dirt car
    Joined: Jun 26, 2010
    Posts: 1,810

    dirt car
    Member
    from nebraska

    You certainly have a project beyond the talent of those of us looking over your shoulder, the big issue I've struggled with was my avatar having been beat & banged on the dirt tracks, the panels were straightened so many times they were work hardened & subject to cracking, I've conceded to the fact it will require plenty of Bondo, but I'm ok with that as it will remain a dirt track car & retain its place in local area history.
     
    Outback and Driver50x like this.
  12. Just checking in on the progress, looks awesome so far.
     
  13. Racer29
    Joined: Mar 13, 2007
    Posts: 1,666

    Racer29
    Member

    Mercy! 17years of working on this. I’d have given up long ago. I love old cars but long term projects that I can’t drive and enjoy really de-motivate me.
    My hat is off to you for sticking with it. Hopefully you get to drive it before the next 17 years.
     
    Driver50x, ffr1222k, chlsnk and 4 others like this.
  14. Six Ball
    Joined: Oct 8, 2007
    Posts: 7,237

    Six Ball
    Member
    from Nevada

    My project has been longer but he has made a lot of progress on this. Me, not so much.
     
    Outback likes this.
  15. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    Snowed in and colder than **** so I spent the day in the garage. I lucked into a nice br*** Mustang radiator I'm using instead of the aluminum generic one I had. I fabbed mounts today for the radiator and front fenders, cleko'd in place until I get a chance to paint it all. 20260131_200214.jpg 20260131_200651.jpg 20260131_200701.jpg

    If it had hoses and wiring I could drive it, it's that close.
     
  16. The 39 guy
    Joined: Nov 5, 2010
    Posts: 3,844

    The 39 guy
    Member

    Those are some fancy mounts!!! Will they clear the hood?
     
  17. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    20260131_222613.jpg
     
  18. Jacksmith
    Joined: Sep 24, 2009
    Posts: 1,897

    Jacksmith
    ALLIANCE MEMBER
    from Orygun

    Copper & br*** always cools better...
     
    Outback and Six Ball like this.
  19. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    Redesign on the fender mounts, the first version just didn't look sturdy enough. Last thing I want is to be a few hundred miles from home and have the nose start dragging. 20260201_203102.jpg
     
  20. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    Started working on wiring, I need to make it move under it's own power so I can move it in and out of the garage. Not sure what it weighs, but it rolls like a brick.
    20260315_174811.jpg
    I'm waiting on battery cable which should be here today. All the plumbing is done, I just need to bleed the brakes. With any luck I'll yard drive it this weekend.
     
  21. BJR
    Joined: Mar 11, 2005
    Posts: 12,064

    BJR
    Member

    The talent of the people on the Hamb never ceases to amaze me. From junk to a finished car, just incredible.
     
    Driver50x, 1/2done, Robdski and 3 others like this.
  22. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    16.5yrs later, it moved under its own power. All I did was back it out and pull it back in later on. I still have wires hanging and various loose bits, but I don't have to push it anymore.
     
    James D, Outback, Olboy and 22 others like this.
  23. Jacksmith
    Joined: Sep 24, 2009
    Posts: 1,897

    Jacksmith
    ALLIANCE MEMBER
    from Orygun


    It's Aliiiiiive!!

    I've been watching this thread for a lot of years, and this moment is so well earned... nice going! Goes to show perseverance furthers!
     
  24. Six Ball
    Joined: Oct 8, 2007
    Posts: 7,237

    Six Ball
    Member
    from Nevada

    That must have felt both good and strange. Good work!
     
    1/2done likes this.
  25. CoolHand
    Joined: Aug 31, 2007
    Posts: 1,944

    CoolHand
    Alliance Vendor

    Wooooo!!!
     
    1/2done likes this.
  26. 1/2done
    Joined: Oct 29, 2006
    Posts: 663

    1/2done
    Member
    from Ohio

    I was 49 when I started this project. I built the g***er I had to sell in 2 years, so I figured I'd be driving it through most of my 50s and sell it at some point for a new project. I'm 65 now and I think it's going to be a permanent fixture along with the Camaro I've owned 28yrs barring some catastrophe. If all goes to plan, one of the two is going on a cross country trip in the future.
     
  27. Six Ball
    Joined: Oct 8, 2007
    Posts: 7,237

    Six Ball
    Member
    from Nevada

    I could one up you on being the slowest builder, but I won't. You are making progress.
     
    1/2done likes this.
  28. Driver50x
    Joined: May 5, 2014
    Posts: 688

    Driver50x
    Member

    I highly recommend taking that 40 on a long cross country trip. I’ve taken both my T Bucket and my 47 Chevy on long trips. I think it’s the most rewarding thing you can do with an old car, especially one that you built yourself. I just put my GPS on “avoid freeways”, take my time, and get treated to some of the best scenery the country has to offer.

    Make it happen.
     
  29. drdave
    Joined: Jan 3, 2006
    Posts: 5,364

    drdave
    ALLIANCE MEMBER

    Congrats! That's awesome!
     
    1/2done likes this.
  30. Regarding the statements and concern on how long your project has been ongoing...words of wisdom from an unknown source..."Don't let that 2 week restoration project get to you as those 9 months may be the most important 5 years of your life."
     
    Last edited: Apr 13, 2026
    hook00pad, drdave, SS327 and 5 others like this.

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