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I'm a fumbling idiot and my flathead doesn't run...

Discussion in 'The Hokey Ass Message Board' started by Ryan, Nov 10, 2006.

  1. Ryan
    Joined: Jan 2, 1995
    Posts: 22,502

    Ryan
    ADMINISTRATOR
    Staff Member

    Where to start? My coupe ran REALLY well... like, "this is a flathead?" well... And then when I got it home to Texas, it started burping and spitting like it was running fat. A call to Keith ended with me taking the dizzy off and checking the points. He was right... both points had lost their gap. Going against his reccomendation, I just regapped the old points and drove it again. After 30 or so miles, it started acting up again.

    So, I got new points, installed them and drove it for about 100 miles. Then, it started doing the same old shit again. I limped it home and took off the distributor cap. Everything looked cool, so I decided to try replacing the condensor. Went to start it and nothing... Took the cap off and the rotor had broken in half. WTF?

    So I got a new rotor yesterday and went to install it. Before trying to start it, I decided to make sure the rotor wasn't hitting anything inside the cap. Sure enough, it's hitting one of the contacts pretty severely...

    I know I have done something stupid here, but not sure what... I have taken apart and assembled the distributor a number of times now. I'm pretty sure I'm getting it back together right, but still having clearance issues. I know I have the right rotor and the right cap...

    Could I be missing something super simple here?

    For the record, it's a '42 style dizzy...
     
  2. 50shoe
    Joined: Sep 14, 2005
    Posts: 640

    50shoe
    Member

  3. Kilroy
    Joined: Aug 2, 2001
    Posts: 3,232

    Kilroy
    Member
    from Orange, Ca

    Where'd you get the cap?

    Any chance you could have pushed the terminal on the cap 'through' the plastic so it interfered with the rotor?

    Given the quality of some of the caps I've seen, it wouldn't be too hard to imagine that the plug terminal that the rotor is hitting, could have been pushed through the plastic (or whatever these things are made of now) or tweeked off kilter slightely by the pressure it takes to engage the plug wire.
     
  4. Ryan
    Joined: Jan 2, 1995
    Posts: 22,502

    Ryan
    ADMINISTRATOR
    Staff Member

    I actually have three different caps... All either new repro or NOS. They are all fine.

    In fact, I put a little grease on the rotor tip, put the cap on, and spun it... It's hitting the contact points.
     
  5. SinisterCustom
    Joined: Feb 18, 2004
    Posts: 8,277

    SinisterCustom
    Member

    Is the cap 'seating' correctly on the dizzy? A burr or something 'cocking' it slightly???
    How tight is the dizzy shaft?? Wobble??

    Is there enough 'meat' on the rotor to just file it to get clearance??

    Just throwing out ideas here........
     
  6. Kilroy
    Joined: Aug 2, 2001
    Posts: 3,232

    Kilroy
    Member
    from Orange, Ca

    How many rotors have you tried?

    If it's fully seated on the shaft, then I'd say it's either the wrong rotor for the caps or it's a bad part...

    Could the points and condenser be keeping it from fully seating?
     
  7. Any Side To Side Play In Distributor Shaft??
     
  8. Steve
    Joined: Mar 5, 2001
    Posts: 1,010

    Steve
    Member

    can we get some pictures of the issue Ryan
     
  9. All that points burning/losing gap and so forth sounds like a bad condensor (an electronic shock absorber of sorts). But, when you got to replacing the condensor you found the rotor was broke. So we never heard the result of the replaced condensor. Anyway on the cap/rotor thing, it sounds like some overseas/import/shit cap if the rotor's just hitting ONE of the contacts. If you get past the cap/rotor issue, and you bought a quality condensor, i think it'll be fixed. Hard to fix em from here, but that's my take on it
     
  10. Ryan
    Joined: Jan 2, 1995
    Posts: 22,502

    Ryan
    ADMINISTRATOR
    Staff Member

    I'm at work and the dizzy is sitting on the workbench at home... prolly talking to the big ass hammer sitting beside it and making jokes about me... So, no pics right now.

    Anyway, there is some up and down play in the cam, but no side-to-side (rotational) play at all. I have three different rotors all made by different folks and they all three hit.

    If I had to guess, I did something wrong while putting the dizzy back together. The cap is seating how it should.
     
  11. Now, is it hitting ALL the contact points? Is the distributor out of the engine, and you're turning by hand? If it's bad distributor bushings, it usually gets pushed in only one direction in the engine, but not so true spinning by hand. Still getting away from the initial problem i believe. Hard as a bitch without being there, sorry.
     
  12. Petejoe
    Joined: Nov 27, 2002
    Posts: 12,538

    Petejoe
    Member
    from Zoar, Ohio

    My 46 distributor I removed to replace with an electronic one had the same exact symptoms. The rotor was hit the sparkplug terminals so hard it almost wore them in half. i dont have any explanation of how or why this happened. My guess too is that something wasnt correctly aligned or properly seated. So instead of screwing around with an original. i bit the bullet and threw on the electronic one.
    Also.. i have a boat load of used dizzy parts and dizzys. If you find something needs replaced give me a yell. i have some freebees for you. PJ
     
  13. Michael Malice
    Joined: Oct 13, 2004
    Posts: 281

    Michael Malice
    Member
    from DePere, WI

  14. brewsir
    Joined: Mar 4, 2001
    Posts: 3,278

    brewsir
    Member

    It doesn't like Texas...send her to me and you can come visit once in awhile!
     
  15. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    I'm bffled, since the stuff fit before and you've tried multiple parts...
    Could the issue somehow invalve axial rather than radial factors??
    Lookatit...is flat part of shaft essentially level with rear of casting?? How much end play?
    Is the front bearing down right to top of cam?? Pop out the big snap ring--is point plate solidly down into its shelf with ring firmly seated above it?
    HEY!! Did you assemble with brake piston in place?? Maybe brake disc is atop the piston rather than down at its middle if this happened.
    I happen to have a crab sitting here in my office to consult. Something's gotta be stacked in there wrong!!
     
  16. Ryan
    Joined: Jan 2, 1995
    Posts: 22,502

    Ryan
    ADMINISTRATOR
    Staff Member

    Keith read the post and called... Sounds like I just need to file a few thousanths off the rotor tip and I should be cool.

    Now I get to sit here all day at work and think about going home to drive my car...

    That rotor might be talking shit about my big ass hammer right now, but I wonder what it will have to say about my file? Fucking rotor. :)

    Thanks fellas. I will report back for sure. I think there is a lot to be learned from my stupidity.
     
  17. are the points hittng?
    then they are not set against the lobe right.
    of corse they were compared to the working/ burnt ones ?
    if is hitting while in spinningyour hand then its the bushing /shaft play ..
    get the specs and measure fromthe above mentioned site
    rotor cracked -hitting points runs for a while th........
    shaft playwas there a gasket or spacer?
    the hold down and plate dimension should be checked too
    have a spare dist yet ordered?... keep it with your AAA CARD
    and why did you not bring the dist to work with you ... what else do you have to talk about on a friday.....football

    NOW YOU REALLY LOVE YOUR NEW ROD AS ITS GETTIN YOU THINKIN ABOUT IT EVEN MORE...
    GOOD LUCK
    PAPERDOG
     
  18. Yeah, i'm stymied too. If i'm reading right, you have 2 seperate issues. The points burning/closing, and then as you changed the condensor (which may have fixed it), you discovered a broken rotor (which should have nothing to do with points gap closing). Good luck. PS-is the rotor hitting "UP" (too much upward movement of dist. shaft)at the contacts, or outward (too long a rotor tip)?
     
  19. Petejoe
    Joined: Nov 27, 2002
    Posts: 12,538

    Petejoe
    Member
    from Zoar, Ohio

    You're going to love to hate your flatty.
    I hope your peter is long cause your patience will need to be in-exhaustable. Welcome to the club. :)
    Keith... whats your Hamb name??
     
  20. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Visual check points for assembly:
    Brake disc visible cutting across brke pad right at middle
    Rear of shaft flush with case, very little end play
    At front, front bearing is right down against cam top, tops of point springs just about level with rim of case,
    Not to quibble, but whyinhell does it suddenly need filing when it fit before??
    Worst i've ever had was sliding contact at a tip or two with no real interference with rotation...
    The things are very forgiving...I had an odd tick after tuning up a 59A once; after two days, I noticed cap oscillating as engine idled...I had left cap just dangling on the wire harnesses in front of distrib, and it was running happily except for the infernal ticking!
     
  21. Chaz
    Joined: Feb 24, 2004
    Posts: 5,016

    Chaz
    Member Emeritus

    Sounds like the rotor is hitting high, not wide.. The dizzy shaft is walking up on rotation.. I'm guessing something is misassembled allowing that to happen.
    A gasket or spring shim missing perhaps?
     
  22. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Points issues are likely bad furrin repro points; these oft have misplaced pivot holes, so in a dual point you have your choice of wrong gap or wrong overall dwell. Also, the rubbing blocks rub right away very quickly. Both issues encourage fried points, especially since their points are crap too. Other than that, they are fine.
    Another POSSIBLE cause is a cam that rusted and has pits grinding away the rubbing blocks.
    Get points from a recognizable USA source like NAPA or Standard!!
     
  23. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Overall endplay should be quite tight, maybe a couple thou.
     
  24. Ryan
    Joined: Jan 2, 1995
    Posts: 22,502

    Ryan
    ADMINISTRATOR
    Staff Member

    It would pretty much be impossible for me to loose patience with this car. The first day I got it and ran out of gas, I sat on the highway for ten minutes and just stared at it admiringly before I even attempted to call anyone. Seriously. I'm sick.

    A buddy brought over an electronic dizzy last night and tried to tempt me with it. Didn't work. I figure if they did it then, I'll figure out a way to do it now... ya know? That kind of stuff is half the fun anyway... I've already learned a ton.

    I got a feeling I have my ignition troubles licked...
     
  25. Ryan
    Joined: Jan 2, 1995
    Posts: 22,502

    Ryan
    ADMINISTRATOR
    Staff Member

    That's where my stupidity comes in I think... I think on the first rotor I might have placed it wrong while in a hurry. Keith says he has to file the rotors pretty often... I'm hoping this will be the fix in my case.
     
  26. Burned Points Come From Forced Spark When Opened ...
    All The Spark Is Not Getting To The Plugs / Gapped Right?... Engine Grounded ... Good Extra Ground Strap... To A Cleaned Bare Metal Frame/ Body Mount All Grounded Together .... A Non Squeak Ride/body Rubber Mounted Means A Extra Ground Is Needed ..
    Ya... Ya ..they Are Kinda Ugly But Ya Gotta Have One Or Two To Get That Hotter Spark Thru The System
    Old Style Plug Wires Also Have Greater Resistance

    A Newer Style Plug Wire Set For A Trial Run
    Try A Single Point Set Dist. And Go From There
    You Really Won't Notice The Difference Until You Have A Single Type Dist. Running Great First
    When The Issues Of Dist Parts Hittin Is Fixed

    Good Luck
     
  27. junkbrick
    Joined: Apr 26, 2004
    Posts: 169

    junkbrick
    Member


    Ryan,

    --a little trick, if you have to file the rotor...take just enough off the rotor to get it to clear, then you can "gauge" your clearance by stacking up little pieces of masking tape on the distrubutor cap contact. Keep filing untill the desired clearence is obtained. Also would be a good way to check to make sure the "gap" is not to big on the adjacent terminals. think of it as a little sticky feeler gauge.

    ...most masking tape is .005-.007" in thickness...so if you want to get .020 clearence, file the rotor (or I guess you could even file the terminal in the cap for that matter) till it wont rub the tape with 3 layers stacked up on the terminal, and will touch a little with 4 layers of tape....and probably will not turn past that terminal with 5 layers of tape...etc.

    Just a way that you might "measure" how much clearance you are getting.


    Good Luck,
    --reed
     
  28. Oh Ya
    Be Carful Filing Rotors As The Slight Imperfections(grooves From Filing )increase The Path Lentgh The Spark Needs To Travel... Causing New Hot Arc Areas... Tmporary Fix On Burnt Points And Such
    Use The Finest Emory Paper (wifes Best Nail Fle)

    Look At It Under A Magnifying Glass ..to Be Sure..

    Sharp Corners Are Needed Do Not Round Off Corners!

    SounDs As Tho You Will Be Heading Home EarLY Today
    Hahaha

    Paperdog
     
  29. chuckspeed
    Joined: Sep 13, 2005
    Posts: 1,643

    chuckspeed
    Member

    Ryan -

    Burned points:

    Along with the various fixes described here, I've had problems with the resistance of 'modern' plugs causing points to burn prematurely. I usedta use platinum plugs thinking they reached self-cleaning temps faster, but they are designed for use with HEI ignitions and cause the points to 'eat' themselves after a few thousand miles.

    Interference:

    Whilst Mr. Tardel is most likely correct, the fact it worked okay once but doesn't now would give me pause. Did you pull the entire distributor out of its home - or simply remove the cap? If you pulled it out, then you may have an assembly clearance issue, which should be resolved B4 you attempt to run the motor any more than you have. If all you did was muck about under the cap (without dizzy removal), then filing is the hot ticket.

    Hopefully your parking spot is far from your desk - in my case it's less than ten feet. If I had a problem like yours, it would *kill* me to see the car sittin' there with a problem...I'd prolly end up in the parking lot!
     
  30. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Good points and troubleshooting will get you all the performance and reliability you need. I put many miles on my '48 Ford with never an actual distributor problem. It's my father's old car that I came home from the hospital in, China 1948, and drove all through college...250,000 miles with nothing but normal tune up work going into ignition.
     

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