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Technical ***April 2026 Banger Meet Thread - No Foolin***

Discussion in 'Traditional Hot Rods' started by Jiminy, Apr 1, 2026.

  1. Kevin Pharis
    Joined: Aug 22, 2020
    Posts: 829

    Kevin Pharis
    Member
    from Califunny

    I don’t trust 3D metal printing for high stress parts, call me paranoid (and cheap), but have had 3D printed parts break before. There is no material grain, and often are not 100% fused. This would be another 3D printed sand mold, and poured the old fashioned way. Has worked very well for previous projects, including the intake on my T


    IMG_1351.jpeg IMG_4324.jpeg IMG_0390.jpeg
     
  2. burl
    Joined: Nov 28, 2007
    Posts: 914

    burl
    Member
    from Minnesota

    That looks great,
    Theres a caster near me that does sand printing. I've machined some manifolds that were cast with this process and they were very nice. Almost too nice to look vintage.
     
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  3. Deutscher
    Joined: Nov 12, 2024
    Posts: 468

    Deutscher
    Member
    from Germany

    Printing technology is actually very advanced; for example, the eight-piston brake calipers on the Bugatti Veyron are printed from ***anium powder and then mechanically machined.
    I find that very impressive.
    However, I have no experience with metal printing.
    The Buddy who supplied my gearbox conversion kit also prints molds for the foundry, which is a great thing.
    Best regards Harald
     
  4. Carter
    Joined: Mar 18, 2006
    Posts: 1,542

    Carter
    Member

    I made my own copy of the Bell intake many years ago. 3D printed sand molds, poured myself.


    20240420_200732.jpg Screenshot_20251102_114442_Instagram.jpg
     
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  5. Crazydaddyo
    Joined: Apr 6, 2008
    Posts: 3,383

    Crazydaddyo
    Member

    Sorry, I don't have a dual.

    .
     
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  6. Kevin Pharis
    Joined: Aug 22, 2020
    Posts: 829

    Kevin Pharis
    Member
    from Califunny

    ^^^^^^^^
    Bummer…! Thanks for checkin!

    Just heard from @4bangerbob, we are working on making this a reality
     
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  7. The prototype oil pump I tested on my last trip to Romo was a 3D metal print. Worked a treat. I’d put it back in again.
     
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  8. Kevin Pharis
    Joined: Aug 22, 2020
    Posts: 829

    Kevin Pharis
    Member
    from Califunny

    There are a lot of good applications for 3D metal printed parts. But parts that are prone to high stress, vibration, or impact are often best made the old fashioned way
     
  9. 29Sleeper
    Joined: Oct 25, 2023
    Posts: 1,058

    29Sleeper
    Member
    from SoCal

    Other processes I don't really trust - powdered metal, molded then melted into a solid m*** to save machining costs.
    Powdered metal connecting rods (PMR) are high-strength, cost-effective automotive parts produced by compressing metal powder into a die and sintering it at high temperatures. Widely used in modern engines, they feature a "cracked" or fractured cap design for superior rod-to-cap alignment, offering high precision, lower weight, and high tensile strength.
    Ruger makes a lot of gun parts from MIM. Ruger Precision Metals, LLC is a specialized company providing metal injection molding (MIM) services, producing high-strength, complex components from metal powder for various industries, including firearms. This powder metallurgy process involves sintering metal powders (such as 17-4 PH stainless steel) in high-temperature furnaces to create dense, precise parts, often reducing the need for traditional machining
     
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  10. 25mercury
    Joined: Aug 14, 2010
    Posts: 117

    25mercury
    Member
    from California

    Kevin, Around 35 ago back Dan Price made some new dual carb Wight manifolds reproductions. You might check if he has any castings around.
     
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  11. Kevin Pharis
    Joined: Aug 22, 2020
    Posts: 829

    Kevin Pharis
    Member
    from Califunny

    ^^^^^^^^^^
    Thanks Mike! Will keep Dan in mind if this one doesn’t pan out.

    Does anyone know what size Winfields the Bell Auto manifolds were drilled for…?
     
  12. Dan from Oakland
    Joined: Jan 16, 2009
    Posts: 281

    Dan from Oakland
    Member

    The only one I know about is a single and its got at least a C size on it.
     
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  13. 62pan
    Joined: Jun 8, 2008
    Posts: 929

    62pan
    Member

    The dual one I have is for CC's. Before I found mine I talked to Dan Price about his, said he hadn't made any for years because nobody screws with Winfields anymore. And no mines not for sale.
     
  14. Kevin Pharis
    Joined: Aug 22, 2020
    Posts: 829

    Kevin Pharis
    Member
    from Califunny

    Wowza! CC’s! Thems a bit larger than 97’s, on a manifold meant for a flathead
     
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  15. 62pan
    Joined: Jun 8, 2008
    Posts: 929

    62pan
    Member

    I always thought these intakes were for the improved Cragar that Bell Auto sold. Robert Stack had one on his Cragar with dual D's. Never seen a Winfield dual intake and the largest Winfield single I've seen anywhere is BB.
     
    Last edited: Apr 26, 2026
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  16. Kevin Pharis
    Joined: Aug 22, 2020
    Posts: 829

    Kevin Pharis
    Member
    from Califunny

    I believe you are correct, Winfield catalog shows single manifold for Model A in AA/B/BB, no dual. The ‘28 catalog does list dual M-C’s for dual port Fronty and RAJO powered T’s, but are to be used with independent elbows.

    Makes sense that Bell Auto would have offered the dual manifold to support their Cragar heads. Do you know if the Bell/Cragar port openings are any bigger than the stock block ports?
     
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  17. 62pan
    Joined: Jun 8, 2008
    Posts: 929

    62pan
    Member

    A friends Cragar the intake ports are 1.625 and exhaust are 1.5
     
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  18. 25mercury
    Joined: Aug 14, 2010
    Posts: 117

    25mercury
    Member
    from California

    For many decades I've used a Wight style single carb manifold on my pickup with a winfield twin and been perfectly happy. fast09-014.jpeg
     
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  19. VALVE FLOAT
    Joined: Nov 19, 2024
    Posts: 93

    VALVE FLOAT
    Member

    I removed the side cover of my banger to take a peek at the damage to the timing gear, and while I was turning the engine over by hand, I noticed that my engine seems to have quite a bit of fore-aft crank walk. is there a measurement I should check before I dig in or is there a fix? I'd like to slap a new timing gear in my car and drive it for a bit longer but am also not wanting to spend a lot of time and resources on an engine that needs a complete overhaul.
     
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  20. Outback
    Joined: Mar 4, 2005
    Posts: 4,037

    Outback
    Member
    from NE Vic, Oz

    how much is quite a bit? 1/32" or 1/8"
     
  21. Outback
    Joined: Mar 4, 2005
    Posts: 4,037

    Outback
    Member
    from NE Vic, Oz

    just because my mind never rest's, I was wondering how big can a Ford Banger be taken in capacity?
    I gather the crankcase limits the stroke that's achievable due to clearance on the rods? I was pondering stroking a B crank back to A journal dimensions & having a play. seems 220ci could be achievable with an overbore & stroke fairly easily....
     
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  22. Dan from Oakland
    Joined: Jan 16, 2009
    Posts: 281

    Dan from Oakland
    Member

    So max stroke increase without welding the crank is 3/16. Pretty sure if B rod at standard stroke clears the block, the issue might be with the rod clearing the camshaft as an A rod is smaller than a B. Rod clearance in the block is easily fixed with a die grinder or mill if needed and the pan may well need dimples (remember B pans already have dimples along the pan rail). Might have to go with a rod with canted parting line...........
     
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  23. Outback
    Joined: Mar 4, 2005
    Posts: 4,037

    Outback
    Member
    from NE Vic, Oz

    Interesting, I had forgotten about cam clearance.
    What is considered the largest safe overbore? I understand sonic testing & core shift etc.
    also is your preferred starting point an A block or a B?
     
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  24. I did a 4.03 B x 4.5 S on a Bblock for friend
    Used **** A rods and minor clearance reliefs on the cam
    At 11.5:1 had to oring the block and solid copper gasket
    The Zephyr gears gave up multiple times
    J
     
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  25. brjnelson
    Joined: Oct 13, 2002
    Posts: 668

    brjnelson
    Member

    Photos and story when I get home
    1/4 stroke 221 inch A
     
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  26. brjnelson
    Joined: Oct 13, 2002
    Posts: 668

    brjnelson
    Member

    1/4 inch stroke 221 inch
    model a block, Model B crankshaft with Rod journals ground down to model a rod size. Unfortunately, you cannot drill the crank for full pressure. I drive it hard, but the dippers just keeps spreading that oil around
    Ron Kelly let me drive his sedan delivery that had a 5/16 stroke
    In this set up, cam clearance is not a problem because of the small size of the model a rod
    I always wanted to push it to a 4 inch boar and it be 226 inches
    I’ve been running this engine 20 years and hill climbing with it.
     

    Attached Files:

  27. Outback
    Joined: Mar 4, 2005
    Posts: 4,037

    Outback
    Member
    from NE Vic, Oz

    Thankyou Gentleman, something around 221CI is something I'd love to persue, maybe splash a side-valve with a fair bit of comp & a rumpity cam in a T. but they are dreams at the moment. have lots of parts, time is the challenge. @brjnelson what cam are you running or is it a secret?
     
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  28. Outback
    Joined: Mar 4, 2005
    Posts: 4,037

    Outback
    Member
    from NE Vic, Oz

    @johnneilson I ***ume it was an OHV? sounds like a serious engine!
     
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  29. Of course OHV
    This was DP 4 port Cragar
    J
     
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  30. Bearing Burner
    Joined: Mar 2, 2009
    Posts: 1,217

    Bearing Burner
    Member
    from W. MA

    LOOKING FOR '32 PLYMOUTH PB ENGINE PARTS
    need oil pump,distributor,front casting,tappet cover
     
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