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Technical Anyone used a Helicoil to fix a crank balancer bolt hole?

Discussion in 'The Hokey Ass Message Board' started by IDTag, Aug 27, 2026.

  1. IDTag
    Joined: Aug 10, 2008
    Posts: 37

    IDTag
    Member

    Bought a used 454, resealing it so pulled the balancer today. Only about 3/4" of threads left in the crank, rest of it is stripped out. Pretty sure someone used the bolt instead of the right tool to install the press fit balancer.

    Saw a few posts online about using a Helicoil to repair the threads. Anyone done this and did it work? Believe the balancer bolt is 1/2-20 and the kit isn't too expensive.
     
  2. jamesgr81
    Joined: Feb 3, 2008
    Posts: 363

    jamesgr81
    Member

    Timeserts are a much better option. You don't need the expensive kit. Just get the timesert and the right tap. You can use a punch to drive in the locking pins.

    Helicoils would probably work on a stock engine.
     
    jimmy six likes this.
  3. deathrowdave
    Joined: May 27, 2014
    Posts: 5,530

    deathrowdave
    Member
    from NKy

    Yes I have used Helicoils . I do NOT use the balancer retaining bolt to pull the balancer into place . I have balancer installation tool that does not put as much stress on the crankshaft threads . Once it’s pressed home, the Helicoil has plenty of thread surface to hold it in place. It’s a press fit . Early Chebbies had no bolt to retain the balancer .
     
  4. Mike Lawless
    Joined: Sep 20, 2021
    Posts: 867

    Mike Lawless

    I think it would be better just to tap it to the next size up, and forget the heli-coil or insert
     
    57Fury440, bobss396 and 19Eddy30 like this.
  5. Corn Fed
    Joined: May 16, 2002
    Posts: 3,478

    Corn Fed
    Member

    This summer my son had a SBC built for his hobby stock. After everything was balanced and ready for ***embly it was noticed that the threads were weak. My machinest/engine builder put it in the lathe and cut new threads for a helicoil. So far it's worked fine and that engine sees 6500+ rpm. I think it also would have been fine to just go to the next bolt size up.
     
  6. Beanscoot
    Joined: May 14, 2008
    Posts: 3,864

    Beanscoot
    Member

    I've done it once, and it worked fine.
     
  7. Happydaze
    Joined: Aug 21, 2009
    Posts: 2,488

    Happydaze
    Member

    Helicoils and the likes claim the repaired connection is stronger than the original.

    Chris
     
  8. Pav8427
    Joined: Jul 30, 2021
    Posts: 341

    Pav8427
    Member

    9/16-18 tap drill size is .515.
    If it is stripped that bad you might already be at .515.
    Might be able to just tap 9/16 w/o drilling.
    Otherwise would probably want to dream up a drill guide to drill to .515.
    Slow and steady wins the race when only drilling out .015.
     
  9. bs71challenger
    Joined: Jun 27, 2021
    Posts: 24

    bs71challenger
    Member
    from SE PA

    I did it once on a Chevy 350, back around 1988 for a customer's van. It worked.
     
  10. bobss396
    Joined: Aug 27, 2008
    Posts: 18,910

    bobss396
    Member

    The fun part of drilling to the next size is keeping the drill straight.

    I have a variety of bushings/liners and holders that have saved me more than once.
     
  11. Should be fine to do. Balancer is press fit; bolt acts as retainer.
     
    deathrowdave and Fordors like this.
  12. IDTag
    Joined: Aug 10, 2008
    Posts: 37

    IDTag
    Member

    Going with Helicoil. Found other things wrong with the motor so really the least of my worries right now.
     
    SS327 likes this.

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