This might help somebody out - its NOT the caliber of some of the techs posted here and the pics kinda ****, but Ill get some practice typing, if nothing else. I usually work alone, although my pal Ford Freak has given me a lot of time, help & much appreciated advice on my 46 1/2T project, whenever I ask for it. I was having trouble mocking up my front shocks as I wanted to compress them half-way to set up the lower mounts, but they kept wanting to expand ..go figure ! I didnt want to ask for help for something so minor, so I decided to make up a dummy shock for mock up purposes and figured Id make it fairly universal, so I could use it on future projects. I looked through my s**** metal and found a short piece of exhaust pipe and some cut-off shorts of bar stock ..I was on a roll. Since I actually thought this one out, I decided to take some pics. This is one of the shocks Ill be using for the front end. Mid-way travel is 12, eye-to-eye. I took the measurements of the top mount section of the shock Ill be using about 1-1/4 diameter, 2 long and ½ hole thru the center and turned up two pieces in the lathe I drilled a 27/64 hole (for ½-13 thread) radially and in the center of the top mount only .. I then tapped the part for ½-13 thread . I took the 1-1/2 exhaust pipe and notched one end of it with a hole saw (please Santa, bring me a pipe notching set-up for Christmas!) I welded the bottom mount (the one without the threaded hole) onto the notched exhaust pipe section .. I then turned up a bung or plug to the inside diameter of the pipe and drilled and tapped a ½-13 threaded hole in the center of it, and welded it in the end of the pipe .. I cut off a section of ½-13 threaded rod and screwed one end into the top mount and the other end into the bung, to the length I wanted. Heres a pic of the real shock & the mock-up shock together . Finally (still awake??), heres the dummy shock in place, with some cardboard cut-out tabs on the lower mount to get the angles, ect. set up. With the threaded rod, both ends can be rotated and shortened / lengthened, as needed and it can be mocked up with a minimum of effort. Hope this helps somebody out. -Bob
Very nice. Now you've got a useful tool that will be right at hand if you ever need it again. I've got a bunch of these little helpers ****tered all over my shop. I don't give them a second thought, just grab one and use it. Some I made over 30 years ago. C9 is a great one for making fixtures and helpful bits to make a job go easier. In face there may be one of his threads in the archives when he posted about a bunch of useful ones. Frank