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Roadster body from scratch

Discussion in 'The Hokey Ass Message Board' started by Alf, Mar 16, 2008.

  1. Alf
    Joined: Sep 6, 2006
    Posts: 143

    Alf
    Member

    I always wanted a model A roadster bodied hot rod, but after looking at the prices for even a rusted out pile of junk I decided to go a different route. I found a half smashed rusted out 35 Ford pickup cab and used the door skins, rear panel, and part of the firewall. I made a frame out of half inch tubing and planed to run it like a modified. Then I decided it would look way better with the rear deck and a trunk. So after making a template from a front fender, I proceded to make the frame work.

    [​IMG]

    Here is the fender I used for mock up and as a template.

    [​IMG]

    The first piece of the frame. I used a cinder block and a hammer to do the small radius bends and I cut slits in the tubing for the large radius. I figured two pieces for each side should work well. These are the outers.

    [​IMG]

    Copied the other outer for the passenger side.


    [​IMG]

    Two inners.

    [​IMG]

    Finally set the inner pieces on the body.

    [​IMG]

    Then I tacked on the outers.

    [​IMG]

    Then I started adding bracing and forming the trunk opening.

    [​IMG]

    Once I got to this point I ran out of tubing.

    [​IMG]

    Top view.

    [​IMG]

    I clamped some sheet metal on there just to see what it looked like. Seems right.

    Thanks for looking I'll be sure to update you on the progress.
     
  2. tinmann
    Joined: Nov 11, 2005
    Posts: 1,588

    tinmann
    Member

    Lord hates a coward. I think the original de-roofed RPU looked pretty good. You've got miles and miles of welding to do with your cut and paste method, surely you can find an inventive way of putting shape into the filler panels before installation. Even a sandbag would help. But keep up the progress.

    If you interpret my comments as negative, that's not how they were intended.
     
  3. Rich Rogers
    Joined: Apr 8, 2006
    Posts: 2,018

    Rich Rogers
    Member

    as I see it, a shitload of vision, alot of planning and preparation coupled with alot of work and dedication. In other words, using what you have to build what you want. That's hot rodding. I like it, good luck with the rest of the build
     
  4. Hip
    Joined: Jan 3, 2003
    Posts: 848

    Hip
    Member

    Right-on Alf! I like seeing the initative of the "doit yourselfer" (Doc Frank, plowboy, Hammerdebone), just to name a few. Looks cool to me. Can't wait to see the finished product. Press on!:D
     
  5. moefuzz
    Joined: Jul 16, 2005
    Posts: 4,951

    moefuzz
    Member

    Man you do have a shnitload of welding ahead of you..
    You might want to take up hammer welding in order to keep distortion to a minimum.

    Good luck with your project and keep on posting...





    .
     
  6. Hackerbilt
    Joined: Aug 13, 2001
    Posts: 6,250

    Hackerbilt
    Member

    I'm not seeing it...yet anyway.
    I think your outer tubes should mount to the body lower...in the area of the cab reveal, and I also think the outer tubes need to be moved forward an inch or two, so that the rear of the body will have a roll to it. Right now the "quarters" and the "under trunklid panel" are almost straight across the back...pretty much a straight line.

    My 2 penny OPINION...and thats all its worth...is that you have the potential for a deadly little RPU and a cool bed would be a bit easier to fabricate with the tools you have available.
    With the good looks of that cab you put together, a RPU version would be AWESOME.
     
  7. GizmoJoe
    Joined: Jul 18, 2007
    Posts: 1,300

    GizmoJoe
    Member

    Wow. Alf, you got guts.
    I agree with the others.
    You have a lot of welding ahead of you and a lot of desire.
    A nice rpu could be made quite easily and sold for a decent body to work with if you didn't want to keep it.
    Have you considered building an English wheel to help make some curved pieces to cut down on the welding? You don't need to spend hundreds to make a simple one.
    You certainly are doing it the old way.. with whatever you can find. :)
    Good luck and keep us posted.
     
  8. Outlaw Bender
    Joined: Sep 6, 2007
    Posts: 298

    Outlaw Bender
    Member

  9. tfeverfred
    Joined: Nov 11, 2006
    Posts: 15,788

    tfeverfred
    Member Emeritus

    There are probably a hundred ways to do what you're doing, but I'm sure you know that and are proceeding. I commend you. I know what it's like to have a vision and not the finances to make it happen. Thinking I had to do it the way others did or that I needed a crap load of cash kept me from building a hot rod for 30 plus years. So I say, go for it, man. Do the best you can with what you got. Stay focused and see it through. In the end, the feeling of self worth will be worth it.
     
  10. Motorbreath
    Joined: Nov 14, 2006
    Posts: 539

    Motorbreath
    Member

    Stick with it man, I can hardly wait to see more.
     
  11. scrape
    Joined: Sep 22, 2003
    Posts: 1,130

    scrape
    Member

    how about using sheetmetal off a doner cars roof or something that already has the curves you need......
    good start though....
     
  12. thirty7slammed
    Joined: Sep 1, 2007
    Posts: 886

    thirty7slammed
    BANNED
    from earth

    I respect a guy that comes up with a idea, and ain't afraid to tackle it.
     
  13. duste01
    Joined: Nov 5, 2006
    Posts: 1,212

    duste01
    Member

    I once read an article about where a guy wanted a certain model of car, he didnt have any metal so he made it out of wood. It was real cool and had more hours than I would want to spend, but thats what he had. He sealed it instead of painting it, so you do with what you have. Its great to see someone doing something instead of wishing.
     
  14. JimA
    Joined: Apr 1, 2001
    Posts: 4,795

    JimA
    BANNED

    Might need a couple extra coats of primer!
     
  15. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    I say if you enjoy it - keep on doing what you are doing. Beats paying big bucks for an original body. Keep us updated on your progress.

    41 Dave
     
  16. Mudslinger
    Joined: Aug 3, 2005
    Posts: 1,966

    Mudslinger
    Member

    Thats what its about right there!
    Good luck with your build.
     
  17. Al Napier
    Joined: Feb 6, 2007
    Posts: 400

    Al Napier
    Member
    from Central CT

    Pretty nifty - I hope this works out for you :)

    Al in CT
     
  18. matt 3083
    Joined: Sep 23, 2005
    Posts: 137

    matt 3083
    Member
    from Tucson, Az

    Go for it. The worst that can happen is that you gain experience.
    You are doing what i hope to be able to do in a year or two. Best wishes. PS I dream too.
     
  19. panhead_pete
    Joined: Feb 22, 2006
    Posts: 3,588

    panhead_pete
    ALLIANCE MEMBER

    Have you thought about using hammerforms, PM FC Ute, he did something very similar with a car called "Miss Stickshift."
     
  20. David Totten
    Joined: Nov 21, 2005
    Posts: 248

    David Totten
    Member

    Just think what you will learn from doing this project. Do it thats what Hot Rodding is all about.
     
  21. Seems like alot of work!
     
  22. kropduster
    Joined: Oct 19, 2005
    Posts: 681

    kropduster
    Member

    whats the rear end? 4x toyota?
     
  23. 29 de soto
    Joined: May 29, 2007
    Posts: 177

    29 de soto
    Member

    i admire the fact that your not afraid to do what you see fit.alot of guys get a hundred opinions and still dont have the backbone to get out the saw and welder!
     
  24. thewishartkid
    Joined: Jun 23, 2006
    Posts: 898

    thewishartkid
    Member

    MAN!! THATS SO KOOL!!Hang in there it'll be GREAT when your finished, And all your handywork.
     
  25. Insane 1
    Joined: Feb 13, 2005
    Posts: 974

    Insane 1
    Member
    from Ennis TX

    The experince you gain out of this endevor will be worth more than anything you could have bought.
     
  26. Hot Rodz R Us
    Joined: Oct 19, 2006
    Posts: 920

    Hot Rodz R Us
    Member Emeritus

    Show more pics. as you go, I can see the vision......
     
  27. if doing from scratch, you should do some real cool custom tweeks to the classic design, make it known that every inch is kustom.
     
  28. Dyce51
    Joined: Aug 17, 2007
    Posts: 279

    Dyce51
    Member
    from Ohio

  29. dude first thing you need to do is make your self an endlish wheel itll save you a zillion hours
     
  30. narducci
    Joined: Jan 3, 2008
    Posts: 194

    narducci
    Member

    Keep up the good work, I am also building my own body but am using a bead roller and english wheel, but Im not a genius either!
     

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