Hi Does any of you guys use a flathead, original trans and modern style rear axle? what ratios do you run? what did you do with the torque tube? I have a 46 ford coupe with a french flathead 46 trans and banjo with 3.55:1 ratio. But I still want to get better highway speed and low rpm. Thinking about using a 8" or a 9" ( or some GM axle ) with like a 2.90:1 or something. When i Changed from 3.71:1 to 3.55:1 I noticed a small difference in rpm at higway speed and 1 st gear is still useable for cruising. But i want lower rpm still. I know a t-5 would be the best way to go, but we dont have a lot of them here in Norway, and just changing the axle would be easier and cheaper.
i think going to an open rear with 2.90's is asking a lot for a flathead. Speedway offers a 3.25 for the ford banjo rear http://www.speedwaymotors.com/p/3769,327_GETZ-High-Speed-Gear-Sets-for-1935-48-Ford-and-Mercury.html
You have many options. You can convert both your early Ford ****** & banjo to open drive, but that gains you nothing but a driveshaft & new rear suspension. You can convert your early Ford ****** to open drive and swap in an 8" or 9" and new rear suspension. You can convert your banjo to open drive and swap in a T5 (best choice, IMO). You can run taller tires (won't gain much RPM reduction). When you go to open drive, you will have to redesign the rear suspension. W/O the torque-tube, something else must take the rotational force of the rear - either parallel leafs or some sort of linkage.
Are GM 10-bolts common there? Should be strong enough, & consume less power to turn. Downside is that crownwheel changes must be made in the housing.
We run a 3.00 gear in our 8BA roadster on 28" tires...originally with the Ford three speed, it's a light car and that ratio seemed to be just fine. Since we changed to the T-5 a year ago we are satisfied that the 3.00 is still the perfect ratio even with the overdrive. The car will cruise all day long at 65 mph. That '46 is a lot heavier so I would think that maybe about 3.25 might be better.....the 3.00 would be a bit much.