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Wiring GURU's: Fusable link or Maxi Fuse??

Discussion in 'The Hokey Ass Message Board' started by Tugmaster, Apr 23, 2009.

  1. I'm getting ready to get all the items together to wire my car. I have never wired a car and am pretty much clueless when it comes to electrical stuff. Anyway, awhile back I got a Ron Francis catalog and in the tech section there was a big thing about the danger of running a fusable link. They reccomend a maxi fuse instead. However most every other harness I see uses a fusable link.
    I am planning on using a Rebel harness and getting a install kit from www.madelectrical.com
    My question is what is the real deal? Should I get a Maxi fuse or stay with the fusable link? Thanks, Todd
     
  2. striper
    Joined: Mar 22, 2005
    Posts: 4,498

    striper
    Member

    I want to know exactly where you run the fusible link / maxi fuse.
     
  3. lostforawhile
    Joined: Mar 23, 2008
    Posts: 4,159

    lostforawhile
    Member

    fuse is eaisier to replace if it blows.
     
  4. sliderule67
    Joined: Nov 4, 2005
    Posts: 367

    sliderule67
    Member
    from Houston

    Fuse is probably better; probably more accurate and certainly easier to change if you get a big overload for some reason. I put a circuit breaker in series with the maxifuse in my coupe just to be a belt and suspenders kind of guy.
    Others may have different thoughts.
     
  5. lostforawhile
    Joined: Mar 23, 2008
    Posts: 4,159

    lostforawhile
    Member

    your maxi fuse should be as close to the source as possible,like the battery,then run your individual fuse blocks off of it. if you run a rear mounted battery,should have a maxi fuse right off of the battery or one of the high amp breakers, you can get them in a high enough current to operate the starter. this protects the entire line running through the car. also if you have a rear mount battery need one inline with the alternator or generator, if you had a main cable short, the battery fuse would blow but the alternator would continue to put current into the short.
     
  6. GreggAz
    Joined: Apr 3, 2001
    Posts: 929

    GreggAz
    Member

    I wire a ton of cars, and always use the fuse.

    it is inline between the starter and fuse box in the main power line.
     
  7. BigChief
    Joined: Jan 14, 2003
    Posts: 2,084

    BigChief
    Member

    Go junk yarding for older Mercruiser equipped boats. Many use dual 50AMP fuses and/or dual 50AMP breakers. One for the start circuit, the other for the rest of the vehicle.
     
  8. krusty40
    Joined: Jan 10, 2006
    Posts: 872

    krusty40
    ALLIANCE MEMBER

    Definately use a maxi-fuse - it's the evolution of the PITA fusable link. Incidentally, one of my customers blew the maxi-fuse on his newly wired high dollar pro touring car this Monday while endlessly cranking his non-firing big block. Saves $$ in the long run (and is easier to diagnose). vic
     
  9. Special Ed
    Joined: Nov 1, 2007
    Posts: 8,661

    Special Ed
    Member

    Don't even consider a fusible link. Bad, bad, bad.
     
  10. 4tford
    Joined: Aug 27, 2005
    Posts: 1,824

    4tford
    Member

    Fusible links were used for years in OEM and were for protecting main batt feed to the igntion switch , charging system, and fuse block. There is nothing wrong with using links for protection. The OEM's went with maxi fuses when they were developed for packaging and a more accurate protection and ease of replacing. You really need to know what your electrical loads are the maxi is protecting and size the fuse to 135 % of that load for temp variations and avoiding nusiance fuse trips. Make sure the wire gage is proper to the fuse. Either one is OK its a matter of which is easier for you to do.
     
  11. 1950ChevySuburban
    Joined: Dec 20, 2006
    Posts: 6,185

    1950ChevySuburban
    Member Emeritus
    from Tucson AZ

    Fuse links blow slower than Maxi fuses. Thats why they're still used occasionally. I would go with the Maxi fuse for the ease of service.
     
  12. In case it's not obvious, you don't run a Maxi fuse in between the starter and the battery. The Maxi fuse is for everything else. It's best to have it mounted close to the battery. You need to know what the maximum amount of current you might need to go through the Maxifuse to be able to pick out the right fuse, and then the wire that goes from the Maxifuse to your wiring panel or to a power distribution stud has to be able to handle the current that it would take to blow the Maxifuse. You should know how much your alternator puts out, and whether you have any big high current devices like electric fans or a big car stereo so you can figure out what current rating you want the fuse to be, and what size wiring to use to and from it.

    I like to run the 12V+ to a master kill switch, then the other terminal of the kill switch has one fat welding wire that goes to the starter, and a 6 gauge lead going a short distance to the Maxifuse.
     
  13. HotRod33
    Joined: Oct 5, 2008
    Posts: 2,570

    HotRod33
    Member

    Run the maxi fuse... what happens if you burn up the fusable link out on the road somewhere....? Do you carry tools to cut and wire in a new one... maxi fuse , just carry a spare fuse and if you have a problem it will be easy to change....
     
  14. langy
    Joined: Apr 27, 2006
    Posts: 5,730

    langy
    Member Emeritus

    Rebel kits include a fuseable link. But i always use this type of fuse

    [​IMG]
     
  15. My 96 Chevy truck had some battery cable wiring problems due to it's previous owner. He had hacked the cables with your good old one-size-fits-none replacement piece of **** cable ends. I had to replace the alternator lead with 8 gauge wire and a maxi fuse receptacle, 85 amp fuse in line. My fuse choice may be too high amperage, but the alternator is a 110 amp unit.
     
  16. junkyardroad
    Joined: Oct 3, 2007
    Posts: 410

    junkyardroad
    Member
    from Colorado

    That's right. Take that fusible link and drive a stake thru it and set it on fire.
    I hate those things

    Maxi fuse on everything.
     
  17. badger
    Joined: Mar 24, 2007
    Posts: 132

    badger
    Member

    Fuses all the way, fusable link=bad f*#k!
     
  18. tommy
    Joined: Mar 3, 2001
    Posts: 14,756

    tommy
    Member Emeritus

    Until it becomes national headline news that all the late model Fords with the millions of fusible links have all burnt to the ground, I'll keep on using them. JMO

    Maybe I missed that consumer protection show?
     
  19. Shoeboxdriver
    Joined: Dec 10, 2006
    Posts: 371

    Shoeboxdriver
    Member
    from Holmen, WI

    Tugmaster,
    Not to highjack your thread, but you mention Mad Electrical. I've bought alot of components from Mark at Mad and have several of his How to pamphlets and learned alot from them, but about a year ago I couldn't get him on the phone anymore, and no response to a written order I sent, even though the website is up. Have you had any comunication with him recently??
     
  20. Jeem
    Joined: Sep 12, 2002
    Posts: 5,882

    Jeem
    Alliance Vendor

    Technically, Gregg, that would be about one half of one car.

    Sorry, I didn't add a damn thing to this thread.
     
  21. lostforawhile
    Joined: Mar 23, 2008
    Posts: 4,159

    lostforawhile
    Member

    you can get 12 volt breakers to protect the starter circuit, I may be paranoid, but having a heavy gauge battery cable running through my car with no short protection, is a recipe for disaster, if you don't want to run one that big, use a maxi fuse,then use one of those heavy solonoids they use for golf carts to byp*** the maxifuse on start. you can get them in 12 volts. if the thing accidentally trips, the breaker,you can reset it with a push. I have a little fuse breaker thats rated at 150 amps, right off of the battery,actually in the battery box, but it's running a four cyl with a geared starter, so thats plenty of amperage. you can get them in higher amps. I tell people to protect that rear battery, because i've seen car fires started due to a primary battery cable short.
     
  22. rustyford40
    Joined: Nov 20, 2007
    Posts: 2,168

    rustyford40
    Member
    from Mass Bay

    I use breakers. much easer to reset. And thy don't cost to reset. And when you blow one of these big guys it cost to replace.
     
    dogwalkin likes this.

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