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Radiator...Aluminum or Brass?

Discussion in 'The Hokey Ass Message Board' started by 40 & 61 Fords, Jun 11, 2009.

  1. 40 & 61 Fords
    Joined: May 17, 2006
    Posts: 1,999

    40 & 61 Fords
    Member

    I'm looking to purchase a new radiator for my 61 Galaxie. It has a mildly hopped up 390 and an automatic. What do you guys like better, aluminum or br***? The aluminum ones seem cheapest, but I want what WORKS the best. Thanks for your opinions!
     
  2. oilslinger53
    Joined: Apr 17, 2007
    Posts: 2,500

    oilslinger53
    Member
    from covina CA

    Aluminum transfers heat faster than br***, which means aluminum radiators cool more efficiently, but I think they look out of place in old cars.
     
  3. marks914
    Joined: Feb 20, 2009
    Posts: 330

    marks914
    Alliance Vendor

    The aluminum radiators are less expensive and easier to build, so hence cheaper to buy. The aluminum radiators do usually cool better though because the cores available usually have larger tubes, so a 2 row 1" or 1.25" can cool better than a copper/br*** 4-row. But, they do look out of place unless you can get a thin coat of paint on them.

    Mark

    Mark
     
  4. shoprat
    Joined: Dec 23, 2006
    Posts: 1,109

    shoprat
    Member Emeritus
    from Orange, CA

    I like the br***. Just had a new core put in my 57 Ford rad. Cools a 429 fine. It's
    3 row new style core. 450.00
    also I think br*** is easier repaired.
     
  5. JB 472
    Joined: Aug 22, 2006
    Posts: 23

    JB 472
    Member
    from Maine

    Although aluminum generally has a higher thermal conductivity coefficient (k) than br***, when you look at the specific alloys used in automotive radiator manufacturer, the br*** fin material actually conducts heat better than the aluminum fin material. Also, the tube dimensions are very different between aluminum and br***, producing better heat flux through the tube wall for br***.

    In a nut shell, an aluminum radiator does not necessarily cool better than a br*** radiator. Modern cars use aluminum because of the good thermal conductivity and weight. Weight reduction is of major importance to the auto makers.

    For cl***ic cars, hot rods, customs, and other projects that are not weight critical, a br*** radiator will work fine and an aluminum radiator won't necessarily be any better, just lighter.
     
  6. ago
    Joined: Oct 12, 2005
    Posts: 2,198

    ago
    Member
    from pgh. pa.

    I had (2) 32 Fords with aluminum rads, 1 350 SBC, other Blown early Hemi, both with mechanical fans and metal shrouds. Both cooled very well without any cooling problems. I don't understand why people are so easy to go to electric fans. cooling problems are the biggest problem on street rods. I see so many people with blown fan fuses or some other fan problem.


    Ago
     
  7. Kirk Hanning
    Joined: Feb 27, 2005
    Posts: 1,605

    Kirk Hanning
    Member

    In my opinion too many people overlook the significance of a fan shroud so it is just "too easy" to throw on an electric fan which most already have the shroud attached. Not too get off topic but shroud it correctly and aluminum or br*** would cool just fine.
     
  8. marks914
    Joined: Feb 20, 2009
    Posts: 330

    marks914
    Alliance Vendor


    I agree, to get the look right, use a mech.fan. They worked for years just fine.

    Yes, a good shroud for the fan and for the front to keep cool air coming in and preventing recirculation.

    There was a good article on this very subject in HOT ROD a couple of months ago.

    Mark
     
  9. rd martin
    Joined: Nov 14, 2006
    Posts: 2,469

    rd martin
    Member
    from indiana

    if you look at all the new cars on the road today, they all run alumniun , they work. whens the last time you fixed a leak on your late model?
     
  10. slayer
    Joined: Jun 5, 2005
    Posts: 2,072

    slayer
    Member

    Just a little FYI, aluminum radiators can rarely be fixed if thay start leaking. I have replaced plenty of OEM radiators in late models, so thay do go bad.
     
  11. krooser
    Joined: Jul 25, 2004
    Posts: 4,583

    krooser
    Member

    Copper/br*** for me....
     
  12. GOATROPER02
    Joined: Mar 22, 2006
    Posts: 2,059

    GOATROPER02
    Member
    from OHIO

    Aluminum is worth about 15 degrees cooler over br*** if the rest of your system is proper
    Dont compare oem aluminum rads to aftermarket aluminum as the quality is not the same

    Tony
     
  13. GuyW
    Joined: Feb 23, 2007
    Posts: 813

    GuyW
    Member

    Br*** is cl***....
    .
     
  14. Br*** and copper (No one makes just br*** radiators).
    You never fix leaks in modern alloy radiators because they are throw away once they do leak.
    Go with a real radiator, you can have one made to any size you need or just modify an existing one to fit. Cant do that with aluminium.
    Doc.
     
  15. Lucky444
    Joined: May 14, 2006
    Posts: 1,151

    Lucky444
    Member

    If using an aluminum radiator, how easy is it to paint it black so it doesn't look too out of place? What do you use? I know aluminum can be problematic to paint sometimes.
     
  16. Painting aluminium radiators reduces their ability to cool.
     
  17. Comet
    Joined: Dec 1, 2004
    Posts: 2,571

    Comet
    Member

    Old cars came with br***, and they can certainly perform fine, especially if the rest of your cooling system is in good order. Having said that, if you are running a severly over bored, built for racing, but street legal car I'd go alumunim. There is no question about it's improved performance given it's size over br***.
    So it comes down to what you want. All things being equal, I prefer an br*** rad. in a vintage car unless you're racing. I do run a alum. rad. in my Jeep and love it. I can idle it all day long in grueling heat and conditions without an issue. Not so with the br*** rad. I replaced it with. I just don't need that type protection in my hot rods.
     
  18. sunsetdart
    Joined: Feb 24, 2009
    Posts: 106

    sunsetdart
    Member

    Br*** radiators do a good job of cooling motors that don't make tons of HP. The downside to a copper/br*** rad is the tanks still have the be soldered to the core. The solder tends to hold the heat longer than the br*** will.
    An aluminum rad cools better due to the tube width inside. It has more surface area of tube width surrounded by fins. So more area of fins will allow more dissipation of heat. Also since the rad is of all one metal dissipation is equal.
    Like one said already, aluminum radiators also can come in tube width inside from 2 rows of 1" tube up to 2 rows of 1.50" tube. You need this kind of flow for the high HP of 600 or better.
     
  19. zzford
    Joined: May 5, 2005
    Posts: 1,822

    zzford
    Member

    I have replaced many, many late model aluminum radiators. They do work fine but are for the most part not repairable. Br***/copper radiators are VERY repairable.
     
  20. Rdrokit
    Joined: May 20, 2009
    Posts: 55

    Rdrokit
    Member

    Had a br*** rad in my 40 Stude with an LS-6 454 and it ran cool in all situations. It did have an electric pusher fan but it only came on in heavy traffic. Looked much better than aluminum

    [​IMG]
     
  21. 325w
    Joined: Feb 18, 2008
    Posts: 6,496

    325w
    ALLIANCE MEMBER

    An endless debate...........
     
  22. Copper/Br*** repair is as easy as going to your local Radiator shop for repair at minimal cost.
     
  23. Road Runner
    Joined: Feb 7, 2007
    Posts: 1,256

    Road Runner
    Member

    If you go with an aluminum radiator you may want to add a sacrificial zinc anode.
    This also works with copper/br*** radiators but aluminum reacts more to electrolytic corrosion, especially at the seams.
     
  24. Fatrod
    Joined: Nov 5, 2006
    Posts: 147

    Fatrod
    Member

    Aluminum, because if the Br*** not not do the job you will have to change to Alli anyway!
     
  25. oilslinger53
    Joined: Apr 17, 2007
    Posts: 2,500

    oilslinger53
    Member
    from covina CA

    You mean those ****py radiators with the plastic tanks that are crimped on and have rubber gaskets for sealing? Like the one I've had to replace twice in 6 years?
     
    V8-m likes this.

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