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? Fuse sizes for newly wired 6-volt system ?

Discussion in 'The Hokey Ass Message Board' started by rustybucket, Oct 14, 2009.

  1. rustybucket
    Joined: Dec 21, 2006
    Posts: 265

    rustybucket
    Member

    Looking for recommendations on fuse sizes for my 6-volt roadster. The wiring is all new and plenty big. I need fuses for the following.

    •Ignition
    •Head Lights
    •Brake Lights
    •Horn
    •Gas Gauge
    •Taillights

    Any help is appreciated!
    Chris
     
  2. d2_willys
    Joined: Sep 8, 2007
    Posts: 4,393

    d2_willys
    Member
    from Kansas

    Depending on what headlight switch you are using will tell you what fuse is needed for the headlights. A lot of the headlight switches had circuit breakers integrated with the switch.

    As far as other fuses, I would just find an owners manual for a 6V car and go from there. The horn probably uses a 30 or 40 amp block fuse (metal can with two terminals).
     
  3. rustybucket
    Joined: Dec 21, 2006
    Posts: 265

    rustybucket
    Member


    forgot to mention, headlights and horn run through relays.
     
  4. squirrel
    Joined: Sep 23, 2004
    Posts: 60,975

    squirrel
    ALLIANCE MEMBER

    it's a good idea to match the fuses to the wire size, since the job of a fuse is to protect the wire by melting itself instead of the wire melting. Voltage doesn't really matter for fuse size. But you do need heavier wire in a 6v system vs a 12v system because current is twice as high.

    10 gage 30 amp
    12 gage 20 amp
    14 gage 15 amp
    16 gage 10 amp
     
  5. rustybucket
    Joined: Dec 21, 2006
    Posts: 265

    rustybucket
    Member

    I went bigger than I needed to with the wiring, the smallest in the system is 12 gage for the gas gauge and sender. The rest is 10 gage and a couple of 8 gages. Not sure if it would be good idea to run a 20 amp fuse for the gas gauge?
     
  6. squirrel
    Joined: Sep 23, 2004
    Posts: 60,975

    squirrel
    ALLIANCE MEMBER

    You can run smaller fuses than the wire needs. Sounds like you went a bit overboard with the wire sizes....but it should work fine.
     
  7. ChevyRat
    Joined: Oct 12, 2007
    Posts: 575

    ChevyRat
    Member

    Need to know how many amps each item is pulling for fuse size. Eletrical systems should be design to handle at least 125% of maximum amperage. If you have head lamps that are 55 watts, they draw 4.58 amps (Example: 55 watts divided by 12 volts = 4.58 amps). Two headlights means 9.16 amps plus your added max percentage, should use no larger than a 15amp fuse for the headlights. Use to big of a fuse and things will start smoking before the fuse blows. Good luck!
     
  8. rustybucket
    Joined: Dec 21, 2006
    Posts: 265

    rustybucket
    Member


    Thanks
    I'm not 100 percent sure what the amp pull is for the individual components, lots of the stuff (ex. headlights) are NOS and didn't come with much info. I'm looking for general 6V recomendations.
     
    Last edited: Oct 14, 2009
  9. squirrel
    Joined: Sep 23, 2004
    Posts: 60,975

    squirrel
    ALLIANCE MEMBER

    THere were not many fuses in cars when 6v systems were being used....usually a breaker on the light switch was about it, maybe an inline fuse on the heater or radio, maybe a fuse on the headlight switch for the running lights/dash lights.
     
  10. d2_willys
    Joined: Sep 8, 2007
    Posts: 4,393

    d2_willys
    Member
    from Kansas

    He was just asking for fuse values. Horn relay yes, headlight relay maybe.:eek:
     
  11. Mike51Merc
    Joined: Dec 5, 2008
    Posts: 3,855

    Mike51Merc
    Member

    According to Ohm's Law (E=IR) a 12V system uses half the current (amps) of a 6V system to perform the same work. By this theory, your 12 volt fuses should be half the value of the 6 volt ones. Even if you have the heavier 6volt wiring, the smaller fuses will protect the component better, so there's no harm in a lower value fuse.
     
  12. ChevyRat
    Joined: Oct 12, 2007
    Posts: 575

    ChevyRat
    Member


    Just put 6 instead of 12 in the formula. As Mike51Merc said with the 6 volt system fuses and ohm's.
     

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