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TELSTAR: building a rolled pan from scrap fenders

Discussion in 'The Hokey Ass Message Board' started by Kustom7777, Oct 21, 2009.

  1. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX

    as you know, i don't throw away any sheet metal, , ,i was trying to figure out how to build a rolled pan for the front of the car, and i came up with this idea. i took a pair of s**** fenders from my s**** pile, and after some slicing and dicing, i put together this rolled pan,,,it still needs finishing,,,the part that wraps around the sides, etc,,,but it was ridiculously easy,,,and the best part, it was free. . .
     

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    Last edited: Oct 21, 2009
  2. synthsis
    Joined: Mar 29, 2006
    Posts: 1,899

    synthsis
    Member

    evil metal genius. You need to have a Metal-battle with Jim Sibley.
     
  3. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX


    lol,,,you give me too much credit :eek:
     
  4. Ian Berky
    Joined: Nov 28, 2007
    Posts: 3,644

    Ian Berky
    Member

    Man that's totally *****in'!!:) And it looks great too!!
    Your metal is so shiny!!:D

    Ian
     
  5. Gearhead Graphics
    Joined: Oct 4, 2008
    Posts: 3,890

    Gearhead Graphics
    Member
    from Denver Co

    I like it.
    Work smarter not harder they say.
    I think you won on that!
     
  6. I did a simular project some years back. I had a 36 Ford headlight and cut 1/4 sections out of it and made the corners. Worked out pretty good as I remember, it was a rear roll pan though. Same Idea.
    The Wizzard
     
  7. HomemadeHardtop57
    Joined: Nov 15, 2007
    Posts: 4,340

    HomemadeHardtop57
    Member

  8. Good thinkin Jim, FREE is always better ! It's lookin better everyday !
     
  9. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX


    thanks for the tip,,,that could work perfectly, as i dont have any severe compound curves in my s**** pile,,
     
  10. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX


    yeah, it was easier than i thought,,,,
     
  11. skyrodder
    Joined: May 7, 2005
    Posts: 1,925

    skyrodder
    Member

  12. Innovation in action. That's what it's all about when you do it yourself on a budget. Way to go! E
     
  13. truckedup 28
    Joined: Nov 7, 2006
    Posts: 813

    truckedup 28
    Member

    i used wheel barrow corners on mine i don't have fancy tools so i got a lil creative
     

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  14. chaddilac
    Joined: Mar 21, 2006
    Posts: 14,077

    chaddilac
    Member

    Nice Jim!!!!

    Truckedup 28... that look really cool!!
     
  15. fisher_man_matt
    Joined: Jul 22, 2006
    Posts: 147

    fisher_man_matt
    Member

    Your build just continues to amaze me.
     
  16. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX


    wow man,,,,,,,,,,,what a GREAT idea,,,thanks for sharing that

    is that a 60 mercury grille?...too cool...
     
  17. enjenjo
    Joined: Mar 2, 2001
    Posts: 2,780

    enjenjo
    Member
    from swanton oh

    I use the sides from a 73 Ford truck hood to do one on a 55 Ford.
     
  18. I've been wondering if a front or rear roof section from another car could be cut out and flipped upside down to make a rolled pan. I'm wishing in fact that I had cut that out of the '60 Chrysler 4dr I junked last summer to see just what I could do with it.

    I bet the fenders of a new Beetle might yield some good compound curves, too, if the metal is workable. Who knows, between it being a VW and a new car.


    By the way, just to further prove the point that it pays to save sheetmetal pieces, I did discover by accident that you could replace the roof side panels on a Model A pickup or maybe a coupe with the tops of 63-64 Pontiac fenders. It would give you three ribs down each side, but the rest of the shape works fine. If a guy was doing a show-rod styled Model A, or just desperate for top tin... that's one spot those Pontiacs don't seem to rot in, so it shouldn't be too bad to find otherwise junk fenders to cut up (I'd bet Olds or Chevy fenders might yield similar pieces as well).
     
  19. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX


    thats why i keep all the s**** around,,there are so many different compound curves,,,,much easier than way less time consuming than trying to make something from scratch,,,especially for me,,i'd probably have to remake it several times before it was even close to being ok to use..i hate wasting time.....
     
  20. UnIOnViLLEHauNT
    Joined: Jun 22, 2004
    Posts: 4,827

    UnIOnViLLEHauNT
    Member

    Looks good man, the front end of this thing is really taking some serious shape!

    Ive got a pile of s**** Merc fenders that are too rough to fix, but man, when you need that "one" curve, it beats not having that stuff!
     
  21. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,188

    Kustom7777
    Member
    from Austin, TX


    thanks chris, , , ,
    for those of us that aren't so skilled with an english wheel/planishing hammer, that stuff can definitley be a godsend
     
  22. pimpin paint
    Joined: May 31, 2005
    Posts: 4,937

    pimpin paint
    Member
    from so cal

    One of my favorite sports is walkin through parking lots eyein' different panel shapes on vehicles!

    I've been eyein' my ''yuppie" neighbors Honda mini van. The slider door has jus the crown I need for a roof insert. If she parks it partially blocking my drive one more time, next moonless night I may pounce, battery saw in hand!
    The use of previously shaped panels from other vehicles is "very traditional" in the kustom world, jus' look at some of Metzes' work!

    S****y Devils c.C.
    " All great truths begin as blasphemies!"
     
  23. truckedup 28
    Joined: Nov 7, 2006
    Posts: 813

    truckedup 28
    Member

    we keep a lot of s****e around for the same resones. no tools but a lot of good ideas come from the stuff. ya thats a 60 merc grill too..jones
     
  24. yet another great idea
     
  25. Gambino_Kustoms
    Joined: Oct 14, 2005
    Posts: 6,561

    Gambino_Kustoms
    Alliance Vendor

    your killin it keep on truckin!!!!!!!!!!*****in man *****in
     

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