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Trouble down shifting

Discussion in 'The Hokey Ass Message Board' started by PhilJohnson, Oct 23, 2009.

  1. PhilJohnson
    Joined: Oct 13, 2009
    Posts: 906

    PhilJohnson
    Member

    I have a 53 Willys Aero. I am pretty sure first gear is unsynchronized but I am having trouble down shifting into second without getting that annoying grinding sound. Only happens when I am down shifting, have no trouble going from 1st to 2nd. Bad syncros or is that just the way it is? The car is stock btw.
     
  2. Winged Avenger II
    Joined: Oct 9, 2008
    Posts: 1,327

    Winged Avenger II
    Member
    from Wisconsin

    check you clutch pedal free play
     
  3. yoyodyne
    Joined: Nov 26, 2008
    Posts: 855

    yoyodyne
    Member

    How many miles on it? Down into 2nd without double clutching is the first place a worn synchro will show up.
     
  4. Pull with both hands. Put one foot against the dash for extra leverage if need be.
     
  5. PhilJohnson
    Joined: Oct 13, 2009
    Posts: 906

    PhilJohnson
    Member

    Thanks for the replies. A few more tidbits of info, the clutch is pretty worn out, must be why there was a new clutch disc in the truck. Also I noticed that the pressure plate must be pretty weak. I can dump the clutch and the car still takes off smoothly because of how slowly the pressure plate releases. Also does anyone know if the Willys Aero uses a T-96 transmission? I heard it somewhere but I can't confirm it. Any way I can ID the trans? If it is a T-96 found new syncros for like 130 bucks.
     
  6. KaiserKruiser
    Joined: Jan 9, 2009
    Posts: 84

    KaiserKruiser
    Member

    My 47 Kaiser does the same thing.
    If i put it in nutreal and let the clutch out then push the clutch in and then downshift it works better
     
  7. PhilJohnson
    Joined: Oct 13, 2009
    Posts: 906

    PhilJohnson
    Member

    Hmmm, sounds like a bad idea :eek: Just sayin'. The more lazy way would be welding a piece of pipe on the shifter for more leverage ;)

    KaiserKruiser, I'll try that. I think that must have been what double clutching is but no one ever really explained it to me. Right now the cash is pretty low so maybe I can limp around like that for a while.
     

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