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Help me get the plugs out of my aluminum heads!

Discussion in 'The Hokey Ass Message Board' started by Automotive Stud, Dec 15, 2004.

  1. Automotive Stud
    Joined: Sep 26, 2004
    Posts: 4,391

    Automotive Stud
    Member

    I've got a set of flatty edmunds heads on my workbench with the plugs soaking in pb blaster for the last hour, I put a wrench on a few plugs but they still don't want to move. The heads have been in a box sense 1968, so I expected this. Any secrets? Or just soak the hell out of them for a few days?
     
  2. Bugman
    Joined: Nov 17, 2001
    Posts: 3,483

    Bugman
    Member

    Can you heat'em up? Aluminum expands like crazy when it's heated(relitivley speaking). Just don't get it to hot. Try for a slow even heat instead of a fast concentrated heat.

    -Jeff
     
  3. Automotive Stud
    Joined: Sep 26, 2004
    Posts: 4,391

    Automotive Stud
    Member

    Time to break out the heat gun, not a bad idea!
     
  4. stealthcruiser
    Joined: Dec 24, 2002
    Posts: 3,750

    stealthcruiser
    Member

    put them in the oven,
    'bout 350 ought to do it.
     
  5. leadsled
    Joined: Apr 24, 2001
    Posts: 1,105

    leadsled
    Member

    Heat, use one of those propane hand held torches. We use them all the time on the late model bikes, where steel is threaded into aluminum. Tim
     
  6. WD-40 usually works really good on electrolosized aluminum for some reason.I used it a lot in the Navy to keep bomb rack mechanisms from seizing on aluminum housings due to salt spray.
    Another thing I've found that helps sometimes although I would be REALLY careful doing this on cylinder heads:Sometimes if you TIGHTEN the plug SLIGHTLY before trying to loosen it,it will break the seal and free up more readily.
     
  7. Blownolds
    Joined: Mar 31, 2001
    Posts: 2,335

    Blownolds
    Member
    from So Cal

    PB blaster is for corrosion, not dissimilar-metal welding. Anyway, PB blaster doesn't work as well as Rust Buster or JB-80.

    But try the heat method. Also go ahead and try spraying with penetrating oil.
     
  8. yngrodder
    Joined: Dec 1, 2002
    Posts: 1,509

    yngrodder
    Member

    [ QUOTE ]
    put them in the oven,
    'bout 350 ought to do it.

    [/ QUOTE ]

    The oven is the best method I know of it will heat all of it instead of one area.
     
  9. SKR8PN
    Joined: Nov 8, 2002
    Posts: 439

    SKR8PN
    Member

    AFTER you get the heads hot,hit the bolts with some JB-80,and,just as you are about to try to loosen the bolts up,smack'm with a hammer to help jar them loose. Works like a charm..........
     
  10. Powerband
    Joined: Nov 10, 2004
    Posts: 542

    Powerband

    "The oven is the best method I know of it will heat all of it instead of one area."
    True enough, but on a really shtuck bolt/plug etc, the system I was taught is to heat the surrounding metal(Propane or Mapp)to expand it and then shoot the bolt/plug... with electronics freeze spray or starting ether to try to contract it, then break it loose.
    If that don't work the other torch comes out and makes or breaks the day.
    PB [​IMG]
    [​IMG]
     
  11. Automotive Stud
    Joined: Sep 26, 2004
    Posts: 4,391

    Automotive Stud
    Member

    Got 'em! Missed the last 7 posts 'cause I was out working on em. A little heat gun action and they poped right out! Now, to clean the carbon out of the insides I guess I'll just use a carbon wire brush in a drill. I would gl*** bead them, but I don't want to loose the polished finish.
     
  12. Blownolds
    Joined: Mar 31, 2001
    Posts: 2,335

    Blownolds
    Member
    from So Cal

    Use a good hi-temp anti-seize on them when re-installing.
     
  13. krooser
    Joined: Jul 25, 2004
    Posts: 4,583

    krooser
    Member

    Stud....Don't put your head in a GAS oven..bad idea...
     
  14. colorado51
    Joined: Feb 24, 2003
    Posts: 1,576

    colorado51
    Member

    Dont forget anti-seize when you put new plugs in!
     
  15. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    You are one lucky dude! I was waiting for this to turn into a thread repair thread!
    And with the anti sieze tip, it's also good to try to avoid removing plugs in aluminum heads when the engine is hot. I guess that problem is still a bit in the future...
     
  16. Petejoe
    Joined: Nov 27, 2002
    Posts: 12,613

    Petejoe
    Member
    from Zoar, Ohio

    Right now I have a similar problem getting my original temperature sensor out of the original cast iron flathead head that I plan to remove.
    I have replaced this one year ago with a new old stock sensor. But the damn thing just wont come out. Being a liquid sensor it wouldn't take much to break the tube going to it by prying and pulling.

    Anyone have any good solutions?? I have considered heating the head but those things are like heatsinks and **** the heat right away. I hate to break the thing. They are hard to find. [​IMG]
     
  17. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    Petejoe, the ultimate weapon: A KR Wilson heat bulb removerator. I've got one. It goes into the '37-39 water outlet, and jacks up the bulb from the bottom. Has cup locations for 85 and 60. Definitely worth the trouble--good original gauges cost a fortune, and the Argentine random calibration model is over $100 I think!
     
  18. Petejoe
    Joined: Nov 27, 2002
    Posts: 12,613

    Petejoe
    Member
    from Zoar, Ohio

    [ QUOTE ]
    KR Wilson heat bulb removerator

    [/ QUOTE ]
    Bruce, thats sounds like a name you made up.. [​IMG]
    Well since I don't have one of these gadgets,
    I may just remove the head and torch the thing out [​IMG]
    Boy,You got all the fancy one of kind toys. [​IMG] Pj
     
  19. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    I'll check tonight and see if I can find the remover--I could mailitoutthere. Meanwhile, try clearing out the blaster stuff and try vinegar on the problem--there may be water based deposits.
     
  20. Petejoe
    Joined: Nov 27, 2002
    Posts: 12,613

    Petejoe
    Member
    from Zoar, Ohio

    Ok will do.
    Thanks! for your help.
    I plan to take out the 21 bolt and put the newly risen 8BA in the 37 over the Christmas Holidays and it will be alittle hard to pull the 21 bolt out with a temp gauge stuck to it. [​IMG] Thanks. Will send my address by PM. PJ
     

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