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a/c compressor issues

Discussion in 'The Hokey Ass Message Board' started by ykp53, Apr 5, 2010.

  1. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga

    i have recently installed a underdash a/c system from hot rod air, and am having some issues. when the unit is turned on the clutch engages and disengages quickly for a min or so before it stays engaged. i have byp***ed the binary saftey switch and it still does it so it is not a low pressure problem. i am reciving 13.4 volts at the compressor, so that should bnot be a issue.

    What could be causing this? high pressure (did i over fill it)? low amps? how would i test that? (sandens say 11 volts 4 amps are required)
     
  2. JeffB2
    Joined: Dec 18, 2006
    Posts: 9,665

    JeffB2
    Member
    from Phoenix,AZ

    The best thing you should do is contact Hot Rod Air before you take outside advice here,you made a sizeable investment in their product and no doubt have a warranty so they should be your first stop.Let us know how they handled your problem after you contact them.
     
  3. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga

    i would love to but all of their phone numbers say no longer in service and no one responds to their tech email
     
  4. wildearp
    Joined: Oct 24, 2007
    Posts: 521

    wildearp
    Member
    from tucson, az

    Is it cold? How much freon did you put in? Vintage Air is very helpful. Call their techline.

    I have installed three Vintage Air systems and now have my 4th and 5th to do. These are well engineered systems and it really doesn't pay to try to save a penny on systems that won't work.

    Be sure your condensor is installed in front of your radiator with the tubes running in the correct direction. I have seen this cause all sorts of problems..
     
  5. JeffB2
    Joined: Dec 18, 2006
    Posts: 9,665

    JeffB2
    Member
    from Phoenix,AZ

  6. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga

    yes it runs cold, but just switches on and off at first. i wished i would have went with vintage air system. i have the lines running horizontal does it matter which line is on top?
     
  7. found another forum that says they are in chapter 11............
     
  8. J&JHotrods
    Joined: Oct 22, 2008
    Posts: 549

    J&JHotrods
    Member

    First thought seems it would be low on freon. Need to determine what p.s.i. the pressure switches are, then hook up some gauges and verify the switches are working properly. Second thought was a restriction somewhere keeping pressure high, but you say its blowing cold, so keep that in the back of your mind for later. One more thing-is the cooling fan at the condenser/radiator coming on during operation? If not, the pressure rises real fast, hitting the high side switch very quickly.

    Just a few thoughts.
     
  9. ToadRanch
    Joined: Jan 14, 2010
    Posts: 110

    ToadRanch
    Member
    from dfw, tx

    I actually have two sets of brand new vintage air systems what car or truck are you putting the ac/heat on?
     
  10. HighSpeed LowDrag
    Joined: Mar 2, 2005
    Posts: 968

    HighSpeed LowDrag
    Member
    from Houston

    For what it's worth, I've been doing A/C for years (as a tech) and if I can get the compressor to come on by jumping the low pressure switch or whatever, I always, always hook up a set of gauges next. Pressure readings tell you what's going on in the system.

    Obviously your compressor works.

    System uses an orifice tube, I ***ume? If so, then yes, it matters how your lines are hooked up depending on where the orifice tube is in the system.

    Got gauges?
     
  11. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga

    okay i had sketched up a diagrahm of the electrical system but due to scanner error i can not post it. the electrical has a 12v input going into a 3 way switch that controls the fan speed. from the back of this a blue wire goes to a thermostat. then the blue wire goes to a binary saftey switch on the drier, then on to the compressor.

    heres the tests i did:

    1: put a jumper on the binary saftey switch on the drier. i still got the clicking clutch.
    2: checked voltage at the clutch 13.4 volts ? amps(i dont know how to test amps)
    3: checks coil resistance 4.2 ohms - Okay
    4: place jumper to remove thermosat... Still got the clicking
    5: placed guages on high and low with car off... My guages have a outer ring of number labled R134a and a inner ring labled psi both of mine read 25(r134a) or 85 psi.
    6: with the car running the guages read low side -7(r134a) or 19 psi. High side reads 75(r134a) or 325psi

    what do i need to check now? it does not look like the clutch is slipping it looks like it is just switching on and off. would a low amp situation cause this. A Sanden tech emailed me that i need to check that but i dont know how.
     
  12. 29nash
    Joined: Nov 6, 2008
    Posts: 4,542

    29nash
    BANNED
    from colorado

    I'll cut to the chase. (did i over fill it)? tells me all I want to know. A new system and you didn't even follow the instructions or hook up gauges when servicing it?

    and.......... It's not too late, hopefully, to service it correctly.
     
  13. 57dodge
    Joined: Feb 27, 2007
    Posts: 192

    57dodge
    Member


    Lots of Auto systems use Orifice Tubes.
     
  14. newfalconowner
    Joined: Jul 26, 2009
    Posts: 813

    newfalconowner
    Member
    from NS Canada

    cycling off and on quick is low refrigerant usually,, to bad your not closer, i have gauges i could hoook up and check
     
  15. 325w
    Joined: Feb 18, 2008
    Posts: 6,513

    325w
    ALLIANCE MEMBER

    Some of the systems use a switch mounted near the unit that sets the cycle temp. This may make the compressor cycle at the wrong time. Old Air for one has this mounted on the unit. Should be stated in the corrections.
     
  16. JeffB2
    Joined: Dec 18, 2006
    Posts: 9,665

    JeffB2
    Member
    from Phoenix,AZ

    Your gauge readings will also vary depending on outside ambient temperature,it is advised not to charge at 65 or less degrees.When you posted the readings above,what was the outside temp?
     
  17. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga

    ...I did follow instruction and i did use the guages. but before hot rod air shut down i was told by them that since i was having to use longer runs of lines than what was normal i would probaly need to use a little more refrigerant. also it calls for 1.8 lbs the stuff comes 12 oz cans. i would like to see you dispense 1/2 a can without a digital scale....

    ... i have not seen a switch like this could it be built into the compressor....


    ...it was 85 to 90 and i was at idle... when i filled it it was mid 70's and i held the idle to about 1200rpm
     
  18. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga

    newfalconowner. how does the readings im getting look to you? I thought the low side number was a little low isnt it supposed to be in the 30's-40's? wouldnt that raise the high side also? are they not dependant on each other? isnt the highside correct?
     
  19. 57blevins
    Joined: May 26, 2009
    Posts: 47

    57blevins
    Member
    from omaha ar

    Don't they call a can a pound, that was always my understanding. so if they call for 1.8lb then that's 1 and 3/4 cans, sounds to me like you might have over charged it. BUT I could be wrong and I'm sure someone will tell the NFG if I am.
     
  20. newfalconowner
    Joined: Jul 26, 2009
    Posts: 813

    newfalconowner
    Member
    from NS Canada

    usually high side sits around 50lbs, low side (depending on switch,orifice tube,etc) cycles from 10-40/50),, under 30lbs on the low side is low refrigerant.

    place some scales on it again, and let it cycle afew times,, might jsut need 1/2lb or so

    16oz in a pound.
     
  21. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga


    i thought the high side while running should be above a hundred? is that a typo?
     
  22. newfalconowner
    Joined: Jul 26, 2009
    Posts: 813

    newfalconowner
    Member
    from NS Canada

    static without running, just gauges on,, usally 50 or so,,,with it running it could go up to 150 or so.depends on the ambient temp,etc.. low side not that high.
     
  23. J&JHotrods
    Joined: Oct 22, 2008
    Posts: 549

    J&JHotrods
    Member

    Am I correct to ***ume you didn't pull a vacuum on the system to charge it? It serves 2 purposes: it allows the freon to be "drawn in", but more importantly, it boils the moisture out of the system. Moisture(for any d.i.y. fellas), when combined with refrigerant turns into a corrosive acid inside your a/c system and can eat it from the inside out-so ALWAYS cap the components if it's sitting around open to the atmosphere.
    Secondly, R134 systems use much less charge of freon, so it is even more critical to get the right amount in i.e., down to the 1/10th of a pound! Don't believe me? Most average size (we'll say compact to midsize)cars use about 1 to 1.5 pounds of freon in these systems. You get it wrong by .2-.3 lbs and it won't perform properly. So before you go any further, take it somewhere that has the capability to vacuum the system and draw in the correct amount of R134. I think you'd be doing yourself(and that compressor) a favor if you start from here and then work forward. Good luck.
    Just my $.02- hope this helps
     
    Last edited: Apr 6, 2010
  24. ykp53
    Joined: Jun 26, 2006
    Posts: 429

    ykp53
    Member
    from macon ga

    well i did pull a vac*** before i charged it.

    Last night i found the problem it was the factory supplied curcuit breaker. i switched it out with a new one as a alast ditch effort and that solved my problem.
     
  25. J&JHotrods
    Joined: Oct 22, 2008
    Posts: 549

    J&JHotrods
    Member

    Holy ****-a quick and easy fix. Gotta like that, that's good news. Quick-go buy a lotto ticket while your luck is still for the good. Glad to hear you got it fixed up.
     

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