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altenator ground wire overheating

Discussion in 'The Hokey Ass Message Board' started by hmuchler, Oct 17, 2010.

  1. hmuchler
    Joined: Oct 11, 2009
    Posts: 76

    hmuchler
    Member

    I have a over heating / hot Ground wire from the Altenator ground. The ground wire is anchored on the frame.

    What Gauge wire should be used for grounding this 1985 ford motocraft altenator. Altenator is three wires and a ground.

    Is this why my ground is overheating?
     
  2. brigrat
    Joined: Nov 9, 2007
    Posts: 6,056

    brigrat
    Member
    from Wa.St.

    You have to have a good ground going from battery to motor to frame & body.............
    I would also check to make sure you have all 4 wires going to the rite post on Alt.
    Get a wiring schematic.......
     
  3. squirrel
    Joined: Sep 23, 2004
    Posts: 59,925

    squirrel
    Member

    The ground wire should be at least as big as the positive wire that goes to the battery.
     
  4. hmuchler
    Joined: Oct 11, 2009
    Posts: 76

    hmuchler
    Member

    Come to think of it I do not remember seeing a motor to frame ground strap.
     
  5. frank dog
    Joined: Aug 2, 2006
    Posts: 655

    frank dog
    Member

    A 10-12 gauge wire would be good enough for the alt ground wire.I can't see how that wire could be getting hot. The only thing that could probably be the cause of that wire getting hot is lack of ground straps.Maybe look into that.
     
  6. hmuchler
    Joined: Oct 11, 2009
    Posts: 76

    hmuchler
    Member

    I will add a ground strap. The wire got hot while I was cranking the starter.
     
  7. Fenders
    Joined: Sep 8, 2007
    Posts: 3,921

    Fenders
    Member

    You do need a motor to frame ground strap. Also a motor to body strap.

    Typically there is no alternator ground wire, it grounds through the mount on the motor... but I have seen cases where the alternator motor mount does not provide a good ground so a wire from the alternator case to the frame or battery neg is advised....
     
    Last edited: Oct 17, 2010
  8. tb33anda3rd
    Joined: Oct 8, 2010
    Posts: 17,583

    tb33anda3rd
    Member

    you can't have too many grounds. I would bet your battery ground to engine is not adequate. clean off all paint and corrosion
     
  9. hmuchler
    Joined: Oct 11, 2009
    Posts: 76

    hmuchler
    Member

    Battery ground is clean. I will ground the Motor to body to frame for good measure.
     
  10. GassersGarage
    Joined: Jul 1, 2007
    Posts: 4,726

    GassersGarage
    Member

    I had a Chevy truck where the neg battery cable went to the motor, but the was an extra smaller wire that went from the neg cable to a fender bolt. While cranking the engine, it was slow. When the motor started, there was a puff of smoke from under the hood. The smaller wire to the fender fried. I bought a new neg cable and discovered the strap to the motor was loose.
     
  11. bryan6902
    Joined: May 5, 2008
    Posts: 1,137

    bryan6902
    Member

    Make sure your connections are clean. Resistance = heat! Make sure your wire is good, screw traditional and ditch that "vintage" 30 year old wire for something that's still conductive! Good wire + clean connection + tight connection + proper battery ground = no grounding issues!
     
  12. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,352

    Johnny Gee
    Member
    from Downey, Ca

    Yes again to proper grounding from Bat to frame and frame to engine. I've seen a few guys fry there shifter cable from not having a ground to the engine.
     
  13. 39 All Ford
    Joined: Sep 15, 2008
    Posts: 1,530

    39 All Ford
    Member
    from Benton AR

    This statement changes everything, you need to ground the starter to the - post of the battery, The starter is "finding" a ground at the alternator ground, not good....
     
  14. hmuchler
    Joined: Oct 11, 2009
    Posts: 76

    hmuchler
    Member

    The solenoid is grounded and starter motor is attached to the block and has only one wire going to it from the solenoid. So how do I ground the starter?
     
  15. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,352

    Johnny Gee
    Member
    from Downey, Ca

    The ground cable that we all are talking about can be bolted anywhere on the block. With that said the whole block is grounded therefore the starter is grounded also because its bolted to the block. Hope this helps you understand a lil better.
     
  16. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,479

    Ebbsspeed
    ALLIANCE MEMBER

    Run a heavy ground wire from the battery ground (negative terminal?) to the engine, then ground the engine to the frame.
     
  17. 39 All Ford
    Joined: Sep 15, 2008
    Posts: 1,530

    39 All Ford
    Member
    from Benton AR

    The important thing is that there is a BIG wire from the battery to the engine.

    When I am running battery cables from the battery, I run a positive cable from the battery to the solenoid, and I run a ground from the negative terminal to one of the starter mount bolts, I catch my frame and body grounds from here.

    Some folks will run the negative cable from the neg post on the battery to the frame, and then jumper to the engine block. IMO either way will work, but you have to consider that the ground will need to carry as much current as the positive, so every link of the ground needs to be the same size (or capable of carrying the same current) as the positive cable.

    If a small wire is used anywhere in the "chain" to the starter, it is insufficient, a chain is as strong as it's weakest link, and this tired saying is aptly applied here.

    That is why I go from the neg post to a mounting bolt on the starter with my grounds, this takes a whole host of possibilities for "weak links" out of the picture.

    If the wire size etc. seems ok for your grounds, a bad cable end is a likely culprit.

    Simply enough, you have a bad ground, no doubt, either by omission or defect, you just need to track it down.

    as proof, you can run a jumper cable from the negative post of the battery to a mounting bolt on the starter and your alt ground wont get hot anymore.
     
  18. hmuchler
    Joined: Oct 11, 2009
    Posts: 76

    hmuchler
    Member

    Today, I have purchased the strap for motor to Frame. The 12V battery is under the seat, in a box with the Negative grounded to the all metal floor. Under the floor where the Negative bolt is located I will mount another strap to the frame. All to bare metal. Battery > body > frame & Motor > frame. I will make the ground from the altenator a new 10 gauge.

    Sometimes it is the stuff like this that makes me glad I found this hokey *** message board.
    thanks,
    Hal Muchler
     
  19. Johnny Gee
    Joined: Dec 3, 2009
    Posts: 14,352

    Johnny Gee
    Member
    from Downey, Ca

    Should be, negative Battery to frame, frame to engine, with battery cable size wire or straps. Body can be grounded from battery or frame or engine with a #10 wire. The alternater is automaticlly grounded because the whole engine block is a source of ground. Just going to add this last line because it seems your not understanding what ground is. If you do sorry ahead of time. With all the proper grounding completed, anything that is metal on the car will be ground.
     
  20. chevyshack
    Joined: Dec 28, 2008
    Posts: 950

    chevyshack
    Member

    I have aluminum heads on my car. When i hooked up my ground strap to them the car wouldnt start. When i reached down to find out why the strap kept sparking i got a hell of a bite!! The strap was hot as a fresh weld! man that hurt. I just moved it down to the block and its been fine.
     
  21. brigrat
    Joined: Nov 9, 2007
    Posts: 6,056

    brigrat
    Member
    from Wa.St.

    Battery positive to starter............
    Battery Negative to motor than frame than body............
     
  22. 39 All Ford
    Joined: Sep 15, 2008
    Posts: 1,530

    39 All Ford
    Member
    from Benton AR

    That is the way I do it, even with my battery in the trunk.

    less of a chance for something to go wrong.
     
  23. tb33anda3rd
    Joined: Oct 8, 2010
    Posts: 17,583

    tb33anda3rd
    Member

    yes, ground the engine to the negative post directly because the starter is your biggest draw!
     

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