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welding cast iron to mild steel

Discussion in 'The Hokey Ass Message Board' started by 57 shaker, Nov 18, 2010.

  1. 57 shaker
    Joined: Aug 2, 2008
    Posts: 316

    57 shaker
    Member
    from phx.az

    Hey guys I am moving my rear leaf springs to inside the frame rails on my 57 chevy 210. The front spring mounts are like stamped steel so it shouldn't be much of a problem welding them. Now the rear mounts are cast iron and were riveted on. Can you weld cast iron brackets to a mild steel frame ? or do I bolt them in ? thanks
     
  2. Chuckles Garage
    Joined: Jun 10, 2006
    Posts: 2,365

    Chuckles Garage
    Alliance Vendor

    Bolt them in. Welding that would be a BAD idea.
     
  3. Blue One
    Joined: Feb 6, 2010
    Posts: 11,517

    Blue One
    ALLIANCE MEMBER
    from Alberta

    They are not cast iron. Cast steel maybe. If they were riveted on then use the rivet holes for bolt holes.
     
  4. 57 shaker
    Joined: Aug 2, 2008
    Posts: 316

    57 shaker
    Member
    from phx.az

    thank you, will do :)
     
  5. CutawayAl
    Joined: Aug 3, 2009
    Posts: 2,144

    CutawayAl
    Member
    from MI

    As mentioned, most likely the castings are steel, but they could be malleable iron.

    Even when properly done, welding iron is generally only done as a last resort to save something, or to make a modification that would not be possible otherwise. And without going through a series of precautions and controlled heating/cooling, welding iron results in a very weak weld.

    It sounds like your best option would be to fab up something out of steel to replace the castings?
     
    Last edited: Nov 18, 2010
  6. nocoastsaint
    Joined: Jan 5, 2006
    Posts: 413

    nocoastsaint
    Member

    Bolts. Preferably good ones.
     
  7. chevyshubox
    Joined: Dec 31, 2007
    Posts: 62

    chevyshubox
    Member
    from Australia

    Mig welded mine on my 56 18 years ago and they are still there. Car runs mid elevens and lifts both wheels off the ground. So you could say they are under a bit of stress but no problems.
    Also had another 56 that ran low 10`s and did the same thing to that 5 years ago and it is still fine.
    I reckon I have seen these welded on the inside of the ch***is on probably twenty 55 6 7 chevs over the years and have never heard of any breakages.
    As long as you are a decent welder or know someone who is you will be fine.
    Just to clear something else up on my Right Hand Drive 56 the original ones are still on the outside of the ch***is as per standard and they are factory welded NOT riveted on.
    I also have a 56 Sedan Delivery that had them riveted but it now has spring pockets in the ch***is.
     
  8. rjaustin421
    Joined: May 1, 2009
    Posts: 337

    rjaustin421
    Member

    An easy way to tell cast iron from cast steel is to do a spark test with a grinder, If the spark trail is short and orange the material is cast iron. Long yellow spark indicates the material is steel.
     
  9. jcillch
    Joined: Nov 30, 2006
    Posts: 148

    jcillch
    Member

    they ARE steel and very weldable. preheat and make them one. throw some 6010 to it and a cover p*** of 7018. It'll out last any bond ever made. If you cant use a stick machine then just mig em' just be sure to preheat that hanger will eat up the weld heat too fast and get a little hard (brittle).
     
  10. BCCHOPIT
    Joined: Aug 10, 2008
    Posts: 2,604

    BCCHOPIT
    Member

    I could be wrong but didn't most guys back in the day just unbolt the brackets and just bolt them on the other side (LT out side is now RT side inside of the frame)
     
  11. rustyangels
    Joined: Sep 28, 2010
    Posts: 182

    rustyangels
    Member

    Spark test -- Take a grinder and compare sparks to other steels, cast iron has very short chutes
     
  12. chevyshubox
    Joined: Dec 31, 2007
    Posts: 62

    chevyshubox
    Member
    from Australia


    I`ve allways cut them off if welded or the rivets ground off and drilled and then the mounts put on the inside on opposite sides and welded onto the ch***is.
    Have never heated up the brackets allthough it is probably a good idea for the rear ones and never had any problems ever.
     
  13. 57 shaker
    Joined: Aug 2, 2008
    Posts: 316

    57 shaker
    Member
    from phx.az

    I started this thread last night before sack time and at 8:30 this morning I looked again to see if anymore info was there and yes there was. Man you people are awsome thank you so much. Can you emagine doing stuff to your ride before computers and all this technology, hit and miss I guess thanks again.
     

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