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Projects "Rusty Cheese" 29 Model A BUILD

Discussion in 'The Hokey Ass Message Board' started by Rusty Cheese, Nov 12, 2010.

  1. WelderSeries
    Joined: Sep 20, 2007
    Posts: 768

    WelderSeries
    Alliance Vendor

    Thanks for telling me about this thread... looks great so far, looking forward to more updates.

    dw
     
  2. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    working on the vega steering box bracket.
     

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  3. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    This is what the bracket looks like on the frame. I'll finish welding it and mount the box tomorrow.
     

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  4. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Look i traded santa for a tunnel ram...
     

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  5. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    the front shock mount is the only one that was purchased...
     

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  6. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    U-bolts are on the cross member...
     

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  7. 21tat
    Joined: Jun 8, 2006
    Posts: 829

    21tat
    Member

    Looking good!
     
  8. jamiee
    Joined: Oct 4, 2006
    Posts: 27

    jamiee
    Member


    I know I'm kinda fat........but my beard aint white
     
  9. Sparkswillfly
    Joined: Oct 25, 2006
    Posts: 1,082

    Sparkswillfly
    Member
    from Colorado

    This is going to be a cool car!
    Keep up the good work.
     
  10. 76cam
    Joined: Sep 30, 2010
    Posts: 643

    76cam
    Member

    Gonna be a nice ride man keep up the good work.
     
  11. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    HOT ROD BODY!
    HRB will teach you both automotive and motorcycle custom sheet metal fabrication. Students will gain valuable experience from lecture and extensive lab (hands-on) opportunities, including studying the skills necessary to design and fabricate custom sheet metal panels. Student will learn to use the tools of the professional sheet metal fabricator. Bag and mallet, English wheel, bead roller, power hammer and pullmax machine are all explored. Student will also learn to use the planishing hammer, shrinker/stretcher, hammer forms, and venerable combination of the hammer & dolly.
    Students will again begin with educational competencies in metal finishing along with MIG, TIG and Oxy-Acetylene welding. Other competencies include sheet metal panel restoration and fabrication of miniature roll pan. Complex curves are further examined while students fabricate a custom motorcycle gas tank from scratch. Automotive body construction aspects including firewalls, floor boards, rocker panels, and pillars are all explained as students prepare to execute advance sheet metal customization tasks. Sectioning, frenching, channeling, nosing, decking, shaving, and the granddaddy of all customization skills Top Chopping are all covered. Live work can include any of the above depending on the skills of the student and the student projects in the shop. Students are required to keep an hourly work log and document their work with pictures for portfolio development. The resume building seminar is given during Hot Rod Body class; and any student not enrolled in HRB throughout their program may also attend.
     

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  12. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Look for upcoming tech articles in World of Rods magazine...


    First I made a pattern of the piece getting replaced. It is a complicated compound curve. going along the body and the top of roof line. the red markings are where the paper pattern wrinkled, so that area will be shrunk on the sheet metal
     

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    Last edited: Jan 23, 2011
  13. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Used the english wheel to smooth it out. Do the above steps for a few hours and see if it fits...
     

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  14. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Here is the driver side...
     

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    Last edited: Jan 25, 2011
  15. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Here are the clekos going into place.
     

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  16. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Cutting around the cleko taps and removing the old metal. what the panel looks like tacked into position.
     

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  17. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    moving to the rear passenger side. this photo shows the curve of the panel.
     

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  18. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    we spent a better half of a day drilling, heating, pounding and cursing trying to get the pins out of the passenger side door. one my my instructors read about using candle wax to remove rusty bolts on the HAMB. so the next day we tried it. it worked like a champ we had all three out in about 15 mins. heat up the metal, pour some wax on it, and pound them out. we also drove one out with just a punch. just that easy!
     

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  19. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    working on the door gap and reinforcing the cab
     

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  20. Fomocokid
    Joined: Aug 1, 2009
    Posts: 564

    Fomocokid
    Member
    from Rapid City

    It's finally getting some solid metal on it and it's looking good! Keep it up you got a long ways to go.
     
  21. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    The Munster Mobile... gotta start cutting somewhere.
     

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  22. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Getting closer...
     

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  23. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    All braced up and looking good, very close to ride height.
     

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  24. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    How much to chop that is the question... 3 or 4 inches??
     

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  25. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Last image photoshoped at 3" chop...
     

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  26. moparnate
    Joined: Jan 28, 2011
    Posts: 61

    moparnate
    Member
    from minnesota

    hey curt, it looks bitchin, your making good progress. i like the 4 inch chop
     
  27. caseyscustoms
    Joined: May 15, 2005
    Posts: 1,031

    caseyscustoms
    BANNED
    from st.joe, MO

  28. HotRod33
    Joined: Oct 5, 2008
    Posts: 2,570

    HotRod33
    Member

    A 4 inch chop will look great........
     
  29. Rusty Cheese
    Joined: Oct 11, 2010
    Posts: 336

    Rusty Cheese
    Member

    Looks like lots of votes for 4''... i think i'm going to do 3" and if i don't like it i can take off another inch.
     
  30. pregrid
    Joined: Jan 8, 2009
    Posts: 176

    pregrid
    Member

    question is, will you have enough head room with the 4" chop?
     

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