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I needed a shifter.....So I Built one!

Discussion in 'The Hokey Ass Message Board' started by woodbox, Oct 4, 2011.

  1. I already have a shifter....but its for a 3 speed ( I have a two speed trans), Its shiney and new ( I want it to look old and trad), So....we have a dilema! Do I modify and use the one I have....or throw it in the cupboard and start over.

    I started over.

    Out came the paper, pens and a rule!

    I had an old 3 speed manual box on the back of an old flatty motor. I had been eyeing up the shift lever on that to use because it is tapered from 5/8" at the base to 5/16" at the top and is forged too. After some careful disassembly (rather than chopping it off like I was going to do!) I found that it would work out well with the tapered lower part as well (more on that later)

    I had a look at the store bought shiney shifter that I had and took a few basic measurements from that and the old lever, then set to and drew out what would be needed to make it all work.

    I am using a 2 speed Buick Dual Path trans behind a 215" Aluminium V8, and as such there aren't a heck of a lot of aftermarket parts in the shops for these.

    I had a scratch through the steel bin to see what was available for raw materials, and settled on a piece of 3mm (1/8") pressed channel and some bits of round stock.

    Some marking out followed by some hacksaw and filing later I had the main side plates basically sorted. So It was off to Dads' to spend some time on the lathe, spinning up the main pivot, cross shaft and some bushes to let it all pivot smoothly.

    To enable to see how it was all going to fit in the car, I made up a dummy trans tunnel piece with no sides for starters. This meant I could sort out the lever position and the linkage onto the trans itself, before cutting into the actual trans tunnel later in the job.

    I will throw in a few photos to help explain my ramblings.

    Once happy with the way everything was fitting with the dummy tunnel, I set about making up a recess to go into the actual tunnel. To fasten the shifter into the recess I have used RIVNUTs. But to get the base of the shifter to sit flat on the recess I had to make up a dimpling Die and press individual recesses for the fastenings to sit down into.
     

    Attached Files:

  2. 40fordtudor
    Joined: Jan 3, 2010
    Posts: 2,503

    40fordtudor
    Member

    That's what hotrodding is all about---thanks for posting.
     
  3. To enable the shifter to work properly with the bazar Buick selector pattern ( P N D L R ) and not be able to drag it back into reverse when in low gear with my foot hard up it, I had to have a series of "Gates". To do this I made up a curved plate to go under the main pivot tube, with a cut gate. I have also set up an inhibitor switch on the side of the shifter so it will only start in park or neutral. Just a simple ball type switch, actuated by the main pivot as it moves back and forth.

    The original 1939 gear lever I used had a taper on the bottom end which enabled it to pivot sideways inside the main tube. So by pulling the lever gently to the side when moving forward and back you are able to move through the gates. But not able to inadvertently select reverse, without trying hard!

    Once I was happy with how things were working out, I made the oval piece to hold down the leather boot which will cover up all my hard work.

    After getting things working out of the car I had to bend the shift lever to fit around the dashboard when in park and allow space for reaching reverse without hitting the centre console/trans tunnel. To do this I made up a buck from wood and got at it with the gas torch until things fit nicely.

    I am pleased with the way this little project has turned out and plan to pull it all to bits and send it away for Cadmium plating to keep it in good shape.
     

    Attached Files:

  4. Hnstray
    Joined: Aug 23, 2009
    Posts: 12,355

    Hnstray
    ALLIANCE MEMBER
    from Quincy, IL

    VERY nicely done. excellent engineering and workmanship! Thanks for sharing.

    Ray
     
  5. 1950ChevySuburban
    Joined: Dec 20, 2006
    Posts: 6,185

    1950ChevySuburban
    Member Emeritus
    from Tucson AZ

    Nice work! I like that oval bezel too, looks great
     
  6. damagedduck
    Joined: Jun 16, 2011
    Posts: 2,341

    damagedduck
    Member
    from Greeley Co

    cool design,as stated above--That's what hotrodding is all about
     
  7. JimSwann
    Joined: Jul 4, 2007
    Posts: 402

    JimSwann
    Member

    Jeeze, makes Lokar look like junk. Well done.
     
  8. Looks good. Wish the pictures were bigger. Those don't show up well on iPhone.
     
  9. PORKCHOP76
    Joined: Feb 12, 2008
    Posts: 548

    PORKCHOP76
    Member
    from iowa

    thanks for posting .
     
  10. UNCLECHET
    Joined: Dec 3, 2002
    Posts: 1,247

    UNCLECHET
    Member

    You get my "attaboy" for the day! Nicely done.
     
  11. Grommet
    Joined: Oct 24, 2008
    Posts: 532

    Grommet
    Member
    from South GA

  12. Neat shifter, nice workmanship. I was wondering if you incorporated a spring or anything to keep it to one side in your gate?
     
  13. dirtbag13
    Joined: Jun 16, 2008
    Posts: 2,540

    dirtbag13
    Member

    very nice work !
     
  14. That looks great!! nice work.
     
  15. Toast
    Joined: Jan 6, 2007
    Posts: 3,885

    Toast
    Member
    from Jenks, OK

    Wow! Very nice!!
     
  16. ferrets bueller
    Joined: May 17, 2011
    Posts: 74

    ferrets bueller
    Member
    from NW Indiana

    Holy crap, that thing looks like Lokar made it!
     
  17. damn! very nicely done
     
  18. David Chandler
    Joined: Jan 27, 2007
    Posts: 1,101

    David Chandler
    Member

    Slick looking! You ought to go into business.
     
  19. Rock Island Rocket
    Joined: Sep 30, 2010
    Posts: 61

    Rock Island Rocket
    Member

    Thats freakin bad ass!!!
     
  20. Thanks for that. I have a bit of a thing for Ovals on this build. Fuel tank, seat back tops, windscreens.......must be a Ford complex!
     
  21. I am about to post up a picture of the drawing I did for the build.


    The one I have in the cupboard was made by them, but I figured "Why reinvent the wheel?" they have done the hard yards, I can just personalise it!

    Sorry, I had to resize them to upload. Just click on them to see a bigger image.

    Yes I did. You can see it in the drawing I did. It is inside the main pivot shaft and is adjustable with the grub screw.

    As stated above, I didn't want to start over just personalise.

    Are you ordering one? Just drop off your car and I will start work right away!

    Thanks guys for the remarks. I do appreciate them all.:cool:
     
  22. nimrodracing50
    Joined: Oct 3, 2011
    Posts: 68

    nimrodracing50
    Member

    Aloha
    Nice work, you made something better than can be bought. We hot rodders understand how to solve a problem. Out here in the islands where supply and shipping make things challenging, we commonly need to use the kind of ingenuity you exhibited with that shifter. Plus, it's fun to make stuff.
    Shaka, Big Al
     
  23. Here is the drawing I put together before I started. It is pretty close to what I actually finished up with. The side plates are not as heavy as shown, only 1/8" not 1/4" as drawn, but otherwise pretty damn close.
    You can see the hole in the main pivot shaft where the spring is located. This spring holds pressure on the side of the shift lever, to keep it against the gates.
    The 1/4" pin that holds the shift lever, is drawn wrong in the colored elevation. I faces the otherway to allow sideways movement.......My bad!
     

    Attached Files:

  24. Cheers Brä'. We face the same dillema with distance and shipping. If we ain't got it we gotta make it. If it breaks, we gotta get it going again.....soon......cause we can't wait for parts to get here! Its much more satisfying to make it yourself too!
     
  25. nimrodracing50
    Joined: Oct 3, 2011
    Posts: 68

    nimrodracing50
    Member

    Aloha,
    Yeah, best answer to the question, "Where did you buy that." is , "I made it".
    Shaka, Big Al
     
  26. nimrodracing50
    Joined: Oct 3, 2011
    Posts: 68

    nimrodracing50
    Member

    Aloha,
    Yeah, best answer to the question, "Where did you buy that." is , "I made it".
    Shaka, Big Al
     
  27. donut29
    Joined: Mar 6, 2006
    Posts: 1,518

    donut29
    Member
    from canton MI

    Very nice work looks way better then any Lokar Iv seen
     
  28. I hope so. I will keep you all posted when its running.
     
  29. I spent a little more time on this today, getting it ready to take to the upholsterer for a leather boot. He has some old leather from some seats that he recovered some time ago, so we can end up with the "Old" look. I am planning to cover the seat cushions and emergency brake boot from the same stuff.
     

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