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Projects 29 A Roadster Hi-Boy build - a Limey in the US

Discussion in 'The Hokey Ass Message Board' started by englishrodder, Apr 8, 2012.

  1. Well, Its now nearly a year since I moved to the US so time to start a new project. Im keeping my 33 Coupe but this A will NOT be a crazed 60's Flake chrome laden 2 week to clean nightmare...

    Rather a Black and Blue, use and abuse A-bone!
    I picked this A project up locally in Fort Collins, nice body with a little work needed and an OK chassis.

    36 Ford front end, 55 Chevy rear end.
    As Collected - less the Small block
    [​IMG]

    At home in the shop -
    I built a wooden body table so I could get on with the chassis
    [​IMG]

    Time to asses what we have -
    [​IMG]
    [​IMG]

    Tack some strength bars across the body ready to remove it
    [​IMG]
    [​IMG]

    With the Body removed time to set up for trimming the X-member
    [​IMG]

    Tacked some flat 1x1" across the frame at set measurements
    [​IMG]

    Then set up the X-member with lots of measuring
    [​IMG]
    [​IMG]

    Got to use my new TIG :)
    [​IMG]
     
  2. Then moved on to trimming and fitting the X-member
    [​IMG]

    Trimmed and tacked in place.
    Then moved onto splitting the front bones, Cut the ball joint off just before the Ford Welds
    [​IMG]

    Dressed up the split bones (After making sure both matched), nice chamfer and cross drilled ready for plug welding
    [​IMG]

    Then set up the weld bungs making sure all straight
    [​IMG]

    Then fired up the TIG
    [​IMG]

    Moved onto the rear bones, they are 41 Ford that I picked up locally for $70
    bargain but they need work as a few cracks in the mounts
    [​IMG]

    So cleaned then up, ground a groove all the way down the cracks then TIG'ed them up
    [​IMG]
    [​IMG]

    Then moved onto the Wishbone mounts
    Lots of measuring etc - then tacked in place
    [​IMG]

    [​IMG]

    All for today - not bad for a few hours today
     
  3. Original57
    Joined: May 5, 2010
    Posts: 159

    Original57
    Member

    Hey englishrodder, how much step up is there in the rear and do you plan on stepping it up more?
     
  4. brady1929
    Joined: Sep 30, 2006
    Posts: 9,604

    brady1929
    ALLIANCE MEMBER

  5. Nice project! I like how you did the centre section.
     
  6. SOLID9
    Joined: Dec 7, 2010
    Posts: 144

    SOLID9
    Member
    from EuroTrip!

    Right on man. How you finding the states?
     
  7. David Chandler
    Joined: Jan 27, 2007
    Posts: 1,101

    David Chandler
    Member

    You are off to a good start.
    Good Luck!
     
  8. sko_ford
    Joined: Sep 27, 2002
    Posts: 3,010

    sko_ford
    Member

    Black & blue. Is that the color plan too? Diggin it too man
     
  9. It's stepped the depth of the chassis rails. Think I will keep it at this level.
     
  10. Noland
    Joined: Oct 16, 2007
    Posts: 1,235

    Noland
    Member

    Keep up the good work, very nice car.
     
  11. kingpins
    Joined: Apr 27, 2009
    Posts: 623

    kingpins
    Member

    looking awesome
     
  12. general gow
    Joined: Feb 5, 2003
    Posts: 6,472

    general gow
    MODERATOR
    Staff Member

    neat project! great TIG welds.
     
  13. Sparkswillfly
    Joined: Oct 25, 2006
    Posts: 1,089

    Sparkswillfly
    Member
    from Colorado

  14. scrap metal 48
    Joined: Sep 6, 2009
    Posts: 6,128

    scrap metal 48
    Member

    Nice project.. You seem to fit right in with the American ways.......
     
    Last edited: Apr 10, 2012
  15. Not much progress this week, too much travel with work and needed to get the Bonnie 750 finished to sell to fund the new engine.



    Anyway, I bought a 20 Ton press from Harbor Freight ,needed to straigten by rear 41 Ford bones as they had slight bends in all planes.



    Set the bones up in the press -

    [​IMG]



    Marked numerous bend areas, time to go S L O W L Y - dont want to bend too far

    [​IMG]



    Easy does it -

    [​IMG]



    Finished -

    [​IMG]
     
  16. cakes
    Joined: Sep 29, 2008
    Posts: 570

    cakes
    Member

    What a great start, I love 29s, I just wish I wasnt so damn tall sometimes so i own one
     
  17. hotrd32
    Joined: May 16, 2007
    Posts: 3,566

    hotrd32
    Member
    from WA

    Nice start..........!
     
  18. A Boner
    Joined: Dec 25, 2004
    Posts: 8,129

    A Boner
    Member

    Wow.......how did I miss this!
     
  19. bobbooth
    Joined: Mar 8, 2006
    Posts: 383

    bobbooth
    Member
    from limeyland

    Good stuff, you look like you are settling in just fine....
     
  20. Small update, picked up a 283 local cheap from Craigslist as a mock up engine.
    So mocked up the engine and T5, had to trim the centre X-member a little, going to make a nice shaped fillet to put some strength back in
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    [​IMG]

    [​IMG]

    When I collected the chassis, the rear end had a Speedway Medium arch rear spring, i didnt like this as its narrower than the Model A rear X-member and also didnt look right.

    I picked up a Posies Model A rear spring for a bargain $90, as you can see the old spring hangers are both way to high and waaaay to close together by some 4".
    I ordered a rear spring spreader from Macs that should be here by Tuesday.

    [​IMG]

    Time to them stretch the spring, and remount the mounts next weekend.
     
  21. Fuzzy Knight
    Joined: Jun 8, 2009
    Posts: 11,806

    Fuzzy Knight
    Member
    from Santee, Ca

  22. TexasSpeed
    Joined: Nov 2, 2009
    Posts: 4,632

    TexasSpeed
    Member
    from Texas

    Very impressive! Your workspace is way too tidy however.. :)

    Nice bike by the way.
     
  23. Looking good dude.....nice shop too !!

    Rat
     
  24. LOW LID DUDE
    Joined: Aug 16, 2007
    Posts: 1,223

    LOW LID DUDE
    Member
    from Colorado

    Welcome to the USA, yea we like our hot rods here. Your project looks like it's coming along great,nice job.
     
  25. D ROD
    Joined: Jun 28, 2010
    Posts: 965

    D ROD
    Member
    from New Jersey

    Gonna be K I L L E R!!!!
     
  26. Well its been a while, lots going on.
    After blowing up my Caddy in the coupe, i had to move to sort that out... Whilst the motor was getting a full machine and rebuild I thought I would swap out the 4 speed for a Tremec TKO 5 speed to aid the longer distances here between rod runs.
    This sort of slowed progress on the 29, but some update below.

    Coupe resting in the corner await the Caddy back - Hopefully ready after I return from the trip to the UK Supernats.
    [​IMG]

    Now to the 29...
    Ive nearly finished the rear end
    [​IMG]
    Made some rolling bones style top tubes for the early bones - had to MIG these :-( as my TIG went on the blink and waiting for it to get repaired...
    [​IMG]
    Made the pan hard rod
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    Front mounts
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    Mocked up some lake headers, will make exhaust after returning from Old Warden
    [​IMG]

    Picked up a F1 box, that I'm modifying to take the a 31 A snout on so its an easy mount in the chassis and looks stock but steers great - waiting for my new lathe to arrive so I can machine both parts
    [​IMG]

    Thats if for now....
    Unless I get side tracked by my other new acqusition...:whistle::whistle:

    [​IMG]
    [​IMG]
     
  27. Beau
    Joined: Jul 2, 2009
    Posts: 1,884

    Beau
    Member

  28. Nice build!
    You are getting quite a stable full.
    Really like the new truck!
     
  29. KustomCars
    Joined: Jul 31, 2011
    Posts: 3,590

    KustomCars
    Member
    from Minnesota

    Great build ! Cool cars! Keep at it!
     

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