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1929 Ford Coupe Sheetmetal Work

Discussion in 'The Hokey Ass Message Board' started by Flop, Mar 31, 2012.

  1. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    Well Miles from the Ford Barn dropped off his coupe today !! Needs some subrail work patch panels.rust holes and probably a few other things im looking over!! The car has a ton of family history for him and i cant wait to get it solid again for him. this one looks a lot better in pictures then it does in person.

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    Last edited: Apr 18, 2012
  2. Jen......
    Joined: Nov 8, 2006
    Posts: 521

    Jen......
    Member

    looks like a fun project

    Jen
     
  3. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    well just got back from a big vacation. wisconsin to work on a 40 merc convertible then to austin texas for the lonestar round up!! just got back today and decided to do some work!! man it feels good to work in my own shop again. gonna start on the cowl and work my way back .

    a little rot to start off with

    [​IMG]

    a patch panel for the most part that actually fit . i didnt use the beak in the front though it was crooked where the model orig was actually straight

    [​IMG]


    after a little tig welding and some hammer and grinding

    [​IMG]
     
  4. brady1929
    Joined: Sep 30, 2006
    Posts: 9,636

    brady1929
    ALLIANCE MEMBER

    wish i had your skills
     
  5. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    thanks brady!

    well the cowl sheetmetal is pretty much done .

    next gonna do some subframe work

    [​IMG]

    patch tacked in

    [​IMG]

    a little rot left

    [​IMG]

    finished up

    [​IMG]

    drivers side finished up as well

    [​IMG]

    started messing with the sub rails

    [​IMG]
     
  6. Peterson32
    Joined: Jul 14, 2011
    Posts: 104

    Peterson32
    Member

    looks good man !
     
  7. GEISTERFAHRER
    Joined: Apr 23, 2010
    Posts: 85

    GEISTERFAHRER
    Member

    Does look good. I have to fix the lower part of my 28 coupe so I will be watching. I hope I can make mine look half as good as yours.
     
  8. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    thanks peterson

    geis . take your time and you will be fine . you have access to the back if the subrails are out and that helps a tonnn!!

    well everything was going to smooth....something had to not fit right.

    repop subrails are the culprit!

    as you can see the pad where the subrail connector rivets to the inner connectors isnt even close . the orig connector had a step in this area to move it back the 3/8 of an inch so the pieces mated as you can see in the pictures.

    [​IMG]

    and the other side showing the same

    [​IMG]

    [​IMG]
     
    Last edited: Apr 21, 2012
  9. oj
    Joined: Jul 27, 2008
    Posts: 6,590

    oj
    Member

    Nice work, especially sideways like that. Hard to concentrate and control the welding when you are all cobbeled over, i tend to hurry up and then regret it later.
     
  10. boutlaw
    Joined: Apr 30, 2010
    Posts: 1,253

    boutlaw
    Member

    Very nice work, you have uncommon skills for sure. Miles is going to be a happy man.

    BOutlaw
     
  11. lookin good man!
     
  12. big creep
    Joined: Feb 5, 2008
    Posts: 2,944

    big creep
    Member

    flop great work as always!
     
  13. 29ToyA
    Joined: Oct 29, 2010
    Posts: 413

    29ToyA
    Member

    Cool!

    Can't wait to see more
     
  14. What gauge metal do you use?
     
  15. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    thanks everyone


    oj .im never in a hurry when it comes to stuff like this but when i do it goes to hell in hand basket!


    customline ..i use 18 gauge



    well got the front subframe connectors all ****oned up today..

    had to have a slit put in them so they would sit flush onto the other piece like a stock one would

    [​IMG]

    after being widened and riveted together


    [​IMG]

    [​IMG]

    in place. not rivited in just holding it in place

    [​IMG]

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    and both

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    now its time to put it on the jig and make sure we are square before i go any further
     
  16. tmfcracing
    Joined: Feb 25, 2009
    Posts: 984

    tmfcracing
    Member
    from Sweden

    Wow, you are very welcomed over here to help me out just in case you get bored ;)
    Wonderful work Flop .
     
  17. baspinall
    Joined: Dec 8, 2009
    Posts: 456

    baspinall
    Member
    from SE PA

    Watching this thread with drool all over my keyboard. My poor 29 coupe is in rough shape but this gives me inspiration to "try" to bring it back to life!
     
  18. JeffreyJames
    Joined: Jun 13, 2007
    Posts: 16,626

    JeffreyJames
    Member
    from SUGAR CITY

  19. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    thanks tmf .gotta head overseas again sometime soon !!

    give it a try baspinall!!

    thanks mr james!! hope your doing alright!!

    well started on the subrail patches because i picked up a frame off a friend of mine ...

    cut out the mess

    [​IMG]

    new patch welded and finished

    [​IMG]

    [​IMG]


    well then i ran out of argon for the tig so it turned into squirt gun sunday (mig) for the drivers side

    didnt get to finish it tonight just welded it in

    [​IMG]
     
  20. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    well apparently there are no repops made of this connector from the door post to the cowl so i had to whip up 2 of em .

    heres the first side. they resemble the original but the og pieces have a shape pressed into them . i cant get the shape pressed into 16 gauge plus they are never to be seen again once the car goes back together



    [​IMG]

    and i started on the other side

    [​IMG]
     
  21. Mad Skillz as the kids say. Very nice work.
     
  22. Very nice work, I have a 29 coupe that I've started collecting parts for. This will be a lot of help to look at, as the last owner cut all the sub rails out to channel the car then he realized he was way in over his head.

    Is this car back to original or hot rod?

    Keep up the great work.
     
  23. K13
    Joined: May 29, 2006
    Posts: 9,741

    K13
    Member

    Nice work Flop!! I hope to make the Lonestar next year again maybe we can meet up again if you are going.
     
  24. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    thanks cactus

    flatty its going back to o.g. down to the rivets and d shaped nuts . i kinda like it makes my ocd go wild hahah

    doubt i will make it next year k13 probably gonna head out west instead.
     
  25. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    finished up the drivers side bracket this morning thats they dont repop

    [​IMG]

    then set the seat pan in transferred the rivet holes and got everything lined up there. the rivets arnt set just keeping the panel aligned . i didnt put the rear pan in because it will be much easier to work on the rear of the car with out that piece in.


    [​IMG]

    moving back ward to where the new subframe was once welded on . it needed some help in my opinion

    [​IMG]

    a few patches later and a little tig welding its looking a little better

    [​IMG]

    and the connection on the drivers side after

    [​IMG]

    got all the welds smoothed out
     
  26. Atwater Mike
    Joined: May 31, 2002
    Posts: 11,618

    Atwater Mike
    Member

    Great aligning and patchwork, Flop! Please show us the rivet details: tool, rivets, etc.

    A friend got a tool from Drake, I think...but it was for a specific size, about 3/16" shank.
     
  27. TexasSpeed
    Joined: Nov 2, 2009
    Posts: 4,632

    TexasSpeed
    Member
    from Texas

    You're way too good to be human.
     
  28. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    thanks mike . the customer gave me the tools i think he got them from macs. its a big steel piece that fits on the rivet head . i heat the rivet red hot then peen it. if it doesnt grip i melt it in with the tig since 90 percent of the holes i am using had the previous rivets drilled out .

    hahah thanks texas speed

    this was a random hole cut here where there was a body mount

    [​IMG]

    had to patch it before i put the subframe in

    [​IMG]


    the subframe was cut to close to the brace so i couldnt clean up the weld nicely. so i cut out some of the new subframe so i could achieve that

    [​IMG]

    and the new connection

    [​IMG]
     
  29. captainjunk#2
    Joined: Mar 13, 2008
    Posts: 4,420

    captainjunk#2
    Member

    beautiful patching and metal repair , good job
     
  30. Flop
    Joined: Jun 8, 2006
    Posts: 3,885

    Flop
    Member

    thanks captain!!

    did some more work on Miles coupe today

    put a patch in this riser .no sense on getting a repop when only 1 tiny section was rotted out

    [​IMG]

    got it all smoothed out

    [​IMG]

    this piece in my opinion this rear panel below the decklid is the biggest pain to get out of an A


    [​IMG]

    after i got it out had to redrill and tap all 8 screw holes in the rear subrail

    [​IMG]
     

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