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home made electric fan shroud

Discussion in 'The Hokey Ass Message Board' started by mfp-66, May 7, 2012.

  1. mfp-66
    Joined: Oct 14, 2008
    Posts: 91

    mfp-66
    Member

    needed an electric fan but the original fan guard is too cheap looking, these are the types you buy on line

    [​IMG]
    so wanted something a bit more interesting.

    first step was to cut a wooden former
    [​IMG]

    steel sheet was cut and bent over the former except for the top edge which was fold up
    [​IMG]

    i test fitted it on to the back of the rad
    [​IMG]

    i removed the plastic guard/mount of the fan and laid it where it will need to fit
    [​IMG]

    a load of tape was used to check the position of the fan wasn't going to interfere with the water pump
    [​IMG]

    everything clears, so the fan shroud was put back on the wood former. sections were folded and curved on my stretcher to form the fan sides. these were screwed through into the wood to hold them in place
    [​IMG]

    once i had all the sections made, i plug welded them in place hopefully this will minimise distortion
    [​IMG]

    to mount the fan motor i made 3 tapering channel sections
    [​IMG]

    drilled some holes in them to allow better air flow (they look better as well). then they were fitted to a central ring
    [​IMG]

    placed on the fan shroud ready to be welded on
    [​IMG]

    once welded the fan was removed so that the centre could be cut out
    [​IMG]

    fan refitted
    [​IMG]

    fitted onto the radiator
    [​IMG]
     
    Last edited: May 7, 2012
    Dave Mc likes this.
  2. Hellfish
    Joined: Jun 19, 2002
    Posts: 6,802

    Hellfish
    Member

  3. boutlaw
    Joined: Apr 30, 2010
    Posts: 1,253

    boutlaw
    Member

    Great tech.....and just in time. I'm helping a friend in the next couple of weeks of a fan shroud. Thanks for posting.

    BOutlaw
     
  4. tedley
    Joined: Nov 8, 2009
    Posts: 2,147

    tedley
    Member
    from canada

    Nice job. Looks a whole lot better than what you had. Why did you need a electric fan by the way.
     
  5. mfp-66
    Joined: Oct 14, 2008
    Posts: 91

    mfp-66
    Member

    i needed an electric fan due to the water pump being to close to and low down on the radiator. it also frees up a few horsepower
     
  6. chaddilac
    Joined: Mar 21, 2006
    Posts: 14,071

    chaddilac
    Member

    Pretty tasty!!!
     
  7. Willy301
    Joined: Nov 16, 2007
    Posts: 1,426

    Willy301
    Member

    Very clean, I like it!
     
  8. yetiskustoms
    Joined: May 22, 2009
    Posts: 1,932

    yetiskustoms
    Member

    looks like you have done that before......
     
  9. tedley
    Joined: Nov 8, 2009
    Posts: 2,147

    tedley
    Member
    from canada

    Yes i see that now. Funny how different builds turn out even if the equipment is basicly the same. I'm running a sbf in my 28 and used a big flex fan. That's why i was asking. Nice job. Should work out real nice.
     
  10. dana barlow
    Joined: May 30, 2006
    Posts: 5,432

    dana barlow
    Member
    from Miami Fla.

    Thanks,nice work and ideas. Should even work were two smaller fans on shroud to be offset from waterpump hub pulley
     
  11. Rogue63
    Joined: Nov 19, 2010
    Posts: 228

    Rogue63
    Member
    from New York

    Great job ,made one from alumn and s.s. looked almost as good as yours.I also didnt like the ones they sell.I never did like anything cookie either.
     
  12. scrap metal 48
    Joined: Sep 6, 2009
    Posts: 6,128

    scrap metal 48
    Member

    Nice job.. Gives me some ideas....
     
  13. mfp-66
    Joined: Oct 14, 2008
    Posts: 91

    mfp-66
    Member

    This was my first attempt
     
  14. staleg
    Joined: Jan 8, 2004
    Posts: 249

    staleg
    Member

    Nice and clean!
     
  15. nanos1932
    Joined: Aug 4, 2008
    Posts: 275

    nanos1932
    Member

    I need to do this to mine, thanks for the ideas..
     
  16. n847
    Joined: Apr 22, 2010
    Posts: 2,724

    n847
    Member

    That is impressive!
     
  17. rustyford40
    Joined: Nov 20, 2007
    Posts: 2,168

    rustyford40
    Member
    from Mass Bay

  18. Jimv
    Joined: Dec 5, 2001
    Posts: 2,924

    Jimv
    Member

    Very nice job!! I have a similar one on my T ,and i'm wondering if its flat does it also pull from the sides? The ones that are Factory made are kind of "funnel" shaped..
    JimV
     
  19. mfp-66
    Joined: Oct 14, 2008
    Posts: 91

    mfp-66
    Member

    It's flat but sits off the core about 3/8". The fan spans the whole of the active cooling cores, due to the shape of the rad some of the outer ones are just for show.
     
  20. 36joe
    Joined: Jul 26, 2006
    Posts: 22

    36joe
    Member
    from Tennessee

    Excellent....I remain in awe at good metal fabrication......
     
  21. Retro Jim
    Joined: May 27, 2007
    Posts: 3,853

    Retro Jim
    Member

    Damn great idea and that turned out really good too ! I hope you don't mind but I am going to steal or lets say borrow your idea of the fan shroud to make one for my car .

    Retro Jim
     
  22. Firepower71
    Joined: Nov 22, 2010
    Posts: 145

    Firepower71
    Member
    from Atlanta

    Thanks for the share...I've been envisioning something similar for my truck. Think I'll 'borrow' some of your ideas.
     
  23. mfp-66
    Joined: Oct 14, 2008
    Posts: 91

    mfp-66
    Member

    That's why I post ideas on here. If it helps you borrow away
     
  24. Blue One
    Joined: Feb 6, 2010
    Posts: 11,511

    Blue One
    ALLIANCE MEMBER
    from Alberta

    I always liked the look of this one, made from a food steamer - buffet table tray :)
     

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    BradinNC likes this.
  25. 55 dude
    Joined: Jun 19, 2006
    Posts: 9,357

    55 dude
    Member

    great tech and that one made from stainless buffet warmer is killer!:D
     

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