Who knows the tricks? I have heard that sandblasting is the best way, anyone try it? I need to cut a new windshield on my 52 chevy and don't want to F'up a brand new one, they ain't that cheap. I might try the spilt one before I try the new one. Any ideas out there? \
I've heard of guys using wood shaped to match then clamped and sand blasted.many cabinet shops can cut your wood for you.
Thanks guys,I know I know I should just keep my fingers off the keyboard for questions and use the search and believe me I do......alot.
There is a HAMBer that still does it the old way with a gl*** cutter and some alcohol to set on fire when he taps it. He scores both sides with the gl*** cutter then squirts alcohol on it and sets it on fore before he starts tapping on the gl*** to bereak it off. The fire burns the nylon inside the gl*** so that both side will shear without busting one layer of the gl***. Of course that takes a little finess but that is the way that the real gl*** guys used to do it.
I've been cutting windshields with a gl*** cutter since 1965 with very good success. but don't reccomend it for everyone. there is a learning curve involved. I don't like tapping the gl*** but that does work. I've never tried sand blasting but I know it works but still has risks involved. tile saws and diamond blades work in straight lines with some risks also. if there is a sure fire no risk way I would think a 5 axis water jet might be a good start.
I think that the water jet is a good idea as well but even that is going to have some risk. gl*** is still gl***. I actually never knew of any other way to cut gl*** until I got on the HAMB. Some of the fellas had done all straight cuts to get the gl*** close then shaped it an angle grinder. I am not a gl*** cutter but am still partial to the gl*** cutter and fire way. Its not like I don't know someone that does it that way that is willing to do it for me.
I'll give up another glaiziers secret. Alcohol will disolve the lamination in just a few seconds. the burning alcohol just allows you to stretch it enough to get a razor blade in to cut. heating slowly bending it to open the cut a little more alcohol and it falls apart. probably be good for the sand blasters too!
I grind them with an aeracing machine with a really good success rate but it is extremely labour intensive.
I just cut mine. I used a diamond bit in a roto zip. Took me 10 minutes. I took it to a gl*** shop after and had them sand and polish the edges. worked great
NoName, That is something that I wish I had learned when I was young. I guess always knowing someone that would do it for me was not a good thing for me.
Thats exactly what i do and have done for years, just less the tapping and setting fire to stuff. A good positive cut, a nice sharp 1" blade and a gentle going over with a heat gun will allow you enough room between the gl*** to nicely cut the laminate. I have seen many screens suffer from delamination years on where the laminate has been stretched or degraded in some way. I've known of many ways of cutting gl*** over the years but a quality gl*** cutter, fresh 1" blades and a heat gun will always be my tools of choice, its how i learnt. If i were to use a cutting wheel i'd be making sure the gl*** was constantly wet to avoid creating gl*** dust and excessive heat, usual H&S equipment applies. Each to their own as many autoglaziers have their own spin on things. Good luck!