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Sheet Metal Knock Outs

Discussion in 'The Hokey Ass Message Board' started by 50sboy, Jul 13, 2013.

  1. 50sboy
    Joined: Jan 28, 2010
    Posts: 366

    50sboy
    Member

    Filling holes in sheet metal - 3/8", 1/2", 3/4" 1" - where can you get steel sheet metal 20 gage or ? knock-outs or plugs for welding the holes?
    Sheet metal punches make small plugs unless you buy a huge press... anyone sell them? Thanks for the help
     
  2. sunbeam
    Joined: Oct 22, 2010
    Posts: 6,286

    sunbeam
    Member

    Ask in electrican
     
  3. Rusty O'Toole
    Joined: Sep 17, 2006
    Posts: 9,710

    Rusty O'Toole
    Member

    You cut them out of a piece of sheet metal with tin snips.
     
  4. That won't be any help; the 'trade sizes' we use aren't actually that dimension; "1/2" is actually 7/8" OD, "3/4" is 1 1/8", etc. All are odd sizes....

    If you need a bunch and have a drill press, nail a piece of sheetmetal to a board, clamp the board down on the press table, and use 3/16" larger hole saws than the plug size you need without the pilot bit to make some. The ID of the saw will very close.
     
  5. Seems like someone makes them but who was it?
     
  6. F&J
    Joined: Apr 5, 2007
    Posts: 13,232

    F&J
    Member

    Yes, I recall reading it on hamb...not too long ago? It was sort of a kit, with a bunch of sizes mixed in. Maybe do a search here.
     
  7. dreracecar
    Joined: Aug 27, 2009
    Posts: 3,476

    dreracecar
    Member
    from so-cal

    Bring me over the material and a 6-pack of rootbeer and you can use my rotex punch
    I am in Gardena at the end of the 91fwy, I will be here till 6
    1-310-768-3163
     
  8. go-twichy
    Joined: Jul 22, 2010
    Posts: 1,648

    go-twichy
    BANNED

    bob drake has an assortment pack.
     
  9. go-twichy
    Joined: Jul 22, 2010
    Posts: 1,648

    go-twichy
    BANNED

    divco13 was faster! funny it wasn't there when I started typing!
     
  10. TagMan
    Joined: Dec 12, 2002
    Posts: 6,312

    TagMan
    ALLIANCE MEMBER



    It'd be nice to know what gage they are :rolleyes:
     
  11. Rusty O'Toole
    Joined: Sep 17, 2006
    Posts: 9,710

    Rusty O'Toole
    Member

    Geez you have to be kidding. I can see a beginner being scared to make a patch panel or new fender but not able to cut out a 1/2" circle? It doesn't even have to be accurate, the MIG will fill in the gaps. Just back it up with copper so the weld won't stick.
     
  12. harleycontracter
    Joined: Aug 25, 2007
    Posts: 2,057

    harleycontracter
    Member

    Yes Electricians use that
     
  13. indyjps
    Joined: Feb 21, 2007
    Posts: 5,383

    indyjps
    Member

    Any sheetmetal fabrication shop in your area with a punch or a laser will have scrap tubs full of them, the laser will likely have a pierce hole, find a shop still uses a punch press on steel
     
  14. i like to cut them out with tin snips, and leave the last little bit connected to the scrap to use as a handle.
     
  15. 1971BB427
    Joined: Mar 6, 2010
    Posts: 9,054

    1971BB427
    Member
    from Oregon

    No, we use trade sizes for conduit, so 7/8", 1 1/8", 1 3/8", etc. And electrical KO seals are either snap in, or three piece with a back strap and center screw. Worthless if you want to end up with clean smooth surface after welding.
     
  16. Just ordered a set! Thanks for the tip!
     
  17. jjflash67
    Joined: Nov 19, 2006
    Posts: 76

    jjflash67
    Member
    from Ohio

    welderseries.com
     

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